Abstract:
A vehicle door assembly including an outer contoured panel, an inner contoured panel, the panels being connected at their side and bottom edges, and a glass and regulator track assembly adapted to being assembled through the adjacent upper edges of the panels into the space between the panels and secured to the inner panel. A majority of the inner trim is molded integrally as the surface of the inner panel, with a separately applied trim element secured to the upper edge portion of the inner panel, and an arm rest secured to the inner panel at a central portion thereof, where no integrally molded trim exists.
Abstract:
A headlamp mounting system for an automobile includes respective headlamp housings for holding monofilament headlamps. Also, respective bases are attached to the automobile and each base is pivotably engaged with a respective one of the headlamp housings. An activating shaft extends between the headlamp housings and is connected to each, and an activating rod is connected to a radially protruding ear of the activating shaft. The activating rod is coupled to an operating knob in the passenger compartment, and the knob can be pushed and pulled as desired by an occupant to cause the activating rod to reciprocate and, thus, to rotate the activating shaft and hence pivot the headlamp housings. Thereby, the elevation angle of the headlamp beams is selectively established, with a high angle establishing a high beam orientation and a low angle establishing a low beam orientation. A spool having front and rear ends is pivotably engaged with the activating rod in the passenger compartment. The high beam orientation is established when the front end abuts the automobile and the low beam orientation is established when the rear end abuts the automobile, thereby establishing the limit of travel of the activating rod. The spool can be rotated on the rod as desired to vary the high beam and low beam orientations.
Abstract:
A convertible canvas top for an automobile having opposed molded plastic sides includes a top portion having a plurality of transversely oriented roof bows sewn into it and a trunk lid portion which depends downwardly from the top portion. The top portion is rollably engaged with the sides of the body for movement between an up configuration, wherein the top portion is taut throughout its length and extends between the sides of the body to cover the passenger compartment, and a down configuration, wherein the top portion is furled to expose the passenger compartment from above the automobile. Likewise, the trunk lid portion is rollably engaged with the plastic body for movement between an open configuration, wherein a rear edge of the trunk lid portion is raised to expose the passenger compartment from the rear, and a closed configuration, wherein the rear edge of the trunk lid portion is lowered such that the trunk lid portion covers the rear of the passenger compartment.
Abstract:
A vehicle construction comprises a series of modules which can be individually fabricated and assembled to include vehicle operating components before the modules are combined in the final assembly of the vehicle. An underbody module, including a passenger platform preferably integrally constructed with a chassis frame, is a support structure for the remaining modules. A second module comprising a cowl having a windshield frame integrally constructed with a dash panel frame provides structural support for vehicle controls and adjacent modules or body panels. Preferably, the underbody and cowl modules are joined by additional structural supports to form a cage enclosing passenger area of the vehicle. A third module encloses the vehicle area in front of the passenger compartment and a fourth module encloses the area behind the passenger compartment. The modular construction permits assembly by means of a plurality of subassembly lines, each of which pertains to the construction of a single module. In one form, the assembly method involves subassembly lines that intersect a single final assembly line. In such an assembly system, the individual modules can be arranged for simultaneous application of a finishing coating prior to the introduction of each module structure to a subassembly line for installation of a set of vehicle components. Alternatively, one or more of the subassembly lines may be remotely located with respect to the final assembly line, and the number of subassembly lines used to construct each individual module can be multiplied as necessary for efficient production.
Abstract:
A vehicle construction comprises a series of modules which can be individually fabricated and assembled to include vehicle operating components before the modules are combined in the final assembly of the vehicle. An underbody module, including a passenger platform is preferably integrally constructed with a chassis frame comprising a pair of longitudinal rails sandwiched between upper and lower flooring panels and extending longitudinally beyond the flooring panels, is a support structure for the remaining modules. A second module comprising a cowl having a windshield frame integrally constructed with a dash panel frame provides structural support for vehicle controls and adjacent modules or body panels. Preferably, the underbody and cowl modules are joined by additional structural supports to form a cage enclosing passenger area of the vehicle. A third module encloses the vehicle area in front of the passenger compartment and a fourth module encloses the area behind the passenger compartment. The modular construction permits assembly by means of a plurality of subassembly lines, each of which pertains to the construction of a single module. In one form, the assembly method involves subassembly lines that intersect a single final assembly line. Alternatively, one or more of the subassembly lines may be remotely located with respect to the final assembly line, and the number of subassembly lines used to construct each individual module can be multiplied as necessary for efficient production.
Abstract:
A tailgate is hinged to a passenger van type vehicle body above a substantially vertical rear access opening for swinging movement about a horizontal hinge axis. The tailgate is counterbalanced through its range of movement by spring devices and is opened and closed by a powered actuator mounted on a rear vehicle body pillar. The actuator includes a reversible electric motor driving a worm shaft that drives a worm gear to pivot a crankarm about an axis parallel to the hinge axis. A roller mounted on the crankarm is received in a guide channel that is fixed to the tailgate and extends at right angles to the hinge axis with the pivoting movement of the crankarm thereby translated into swinging tailgate opening and closing movement. The motor is connected with torque sensing circuitry that detects an excessive motor torque demand when the tailgate encounters an obstacle and stops the motor. A normally engaged clutch maintains drive connection between the worm gear and the crankarm to effect normal tailgate opening and closing by the motor and slips to allow manually applied force on the tailgate to open and close same when the motor is not operating.
Abstract:
An assembly of vehicle body members by injecting an adhesive into a predesigned channel cavity formed at the joint interface of the vehicle body members.
Abstract:
A door for an automobile having opposed molded plastic sides includes a steel door frame hingedly connected to the body. An outer panel is attached to the door frame, and a unitary injection-molded inner panel is also attached to the door frame to hide from view components such as latching mechanisms and window operators that are disposed between the panels. The inner panel is formed with a depression, and an elastic net covers the depression, to establish a storage compartment.
Abstract:
A headlamp mounting system for an automobile includes respective headlamp housings for holding monofilament headlamps. Also, respective bases are attached to the automobile and each base is pivotably engaged with a respective one of the headlamp housings. An activating shaft extends between the headlamp housings and is connected to each, and an activating rod is connected to a radially protruding ear of the activating shaft. The activating rod is coupled to an operating knob in the passenger compartment, and the knob can be pushed and pulled as desired by an occupant to cause the activating rod to reciprocate and, thus, to rotate the activating shaft and hence pivot the headlamp housings. Thereby, the elevation angle of the headlamp beams is selectively established, with a high angle establishing a high beam orientation and a low angle establishing a low beam orientation. A spool having front and rear ends is pivotably engaged with the activating rod in the passenger compartment. The high beam orientation is established when the front end abuts the automobile and the low beam orientation is established when the rear end abuts the automobile, thereby establishing the limit of travel of the activating rod. The spool can be rotated on the rod as desired to vary the high beam and low beam orientations.
Abstract:
For a vehicle, a unitary vehicle air conditioning and heater assembly with the operative parts of the air conditioning system within a housing enclosure which has various openings therethrough for selective air flow into and out of the enclosure. The vehicle has interior body panel means between the engine compartment and the passenger compartment which form a deep recess which opens into the engine compartment for insertion/ removal of the assembly. The enclosure has various openings therethrough for air flow and the configuration of the recess and housing enclosure are so that the housing enclosure can be readily fitted into and removed from the recess including alignment of the various openings.