Abstract:
An improved carrier for an ethylene epoxidation catalyst is provided. The carrier includes an alumina component containing a first portion of alumina particles having a mean primary particle size of, or greater than, 2 μm and up to 6 μm, and a second portion of alumina particles having a particle size less than 2 μm. An improved catalyst containing the above-described carrier, as well as an improved process for the epoxidation of ethylene using the catalyst are also provided.
Abstract:
An improved carrier for an ethylene epoxidation catalyst is provided. The carrier includes an alumina component containing a first portion of alumina particles having a particle size of, or greater than, 3 μm and up to 6 μm, and a second portion of alumina particles having a particle size of, or less than, 2 μm. An improved catalyst containing the above-described carrier, as well as an improved process for the epoxidation of ethylene using the catalyst are also provided.
Abstract:
A method for the start-up of a process for the epoxidation of ethylene comprising: initiating an epoxidation reaction by reacting a feed gas composition containing ethylene, and oxygen, in the presence of an epoxidation catalyst at a temperature of about 180° C. to about 210° C.; adding to the feed gas composition about 0.05 ppm to about 2 ppm of moderator; increasing the first temperature to a second temperature of about 240° C. to about 250° C., over a time period of about 12 hours to about 60 hours; and maintaining the second temperature for a time period of about 50 hours to about 150 hours.
Abstract:
This invention relates to an improved process for preparing silver catalysts useful for the vapor phase production of ethylene oxide from ethylene and oxygen. An inert support is impregnated with a solution of a catalytically effective amount of a silver containing compound, a promoting amount of an alkali metal containing compound, and a promoting amount of a transition metal containing compound. The impregnated support is calcined by heating at a temperature of from about 200° C. to about 600° C. to convert the silver in the silver containing compound to metallic silver and to decompose and remove substantially all organic materials. The heating is conducted under an atmosphere comprising a combination of an inert gas and from about 10 ppm to about 5% by volume of a gas of an oxygen containing oxidizing component.
Abstract:
The present invention relates to an improved carrier for an ethylene epoxidation catalyst, the carrier comprising alumina in combination with a stability-enhancing amount of mullite. The invention is also directed to an improved catalyst containing the improved carrier, as well as an improved process for the epoxidation of ethylene using the catalyst of the invention.
Abstract:
The invention provides an improved method for the production of vanadium/phosphorous mixed oxide catalysts, a vanadium +5 solid compound first being digested in an organic solvent at anhydrous conditions, water then being added and the resulting aqueous mixture containing suspended solid vanadium compound being digested to form the catalyst precursor.
Abstract:
A silver catalyst for ethylene oxidation to ethylene oxide is provided containing a promoter combination consisting of an alkali metal component, a sulfur component, a fluorine component, and a pnictogen component from the group phosphorus, bismuth and antimony; the catalyst is essentially free of rhenium and transition metal components.
Abstract:
A rhenium free supported silver catalyst for ethylene oxidation to ethylene oxide is provided containing an alkali metal promoter component and a Group 4b component in which the Group 4b component is added as a compound where the Group 4b compound is the cation.
Abstract:
An improved silver catalyst for the oxidation of ethylene with molecular oxygen is made by impregnating a porous support with a silver salt of a neo acid; subjecting the impregnated support to a low temperature activation by heating at a temperature in the range of 250.degree. C. to 300.degree. C. on a moving belt in an atmosphere containing less oxygen than air, and post impregnating the support with an alkali metal, preferably cesium.