摘要:
A power supply device comprises a DC power supply (12), a current sensor (14) for detecting gap current (Igap) flowing through the machining gap, a first switching element (16) connected in series between the DC power supply and the tool electrode (2), a first reverse current prevention diode (22) connected in parallel with the DC power supply and connected in series with the first switching element (16), a second switching element (18) connected in series between the DC power supply and the workpiece (3), a second reverse current prevention diode (24) connected in parallel with the DC power supply and connected in series with the second switching element (18), and a pulse controller (20) for controlling the first and second switching elements in response to gap current (Igap). From a first time (t1) when electric discharge is generated across the machining gap, until a second time (t2) when the gap current reaches the peak current during the ON time, both of the first and second switching elements are on. At the second time (t2) only one of the first and second switching elements is turned off.
摘要:
The present invention is equipped with a series circuit that includes a DC power supply, switching elements and a diode for supplying DC or AC current pulses to a machining gap between a machining electrode and a workpiece, diodes that regulate a direction of the current flow to one direction, and a control unit that controls the switching elements. When the control unit generates a current pulse having a triangular waveform by an inductance that is present in the series circuit, the control unit controls the switching elements in order that a current-pulse time ratio that is a ratio between the non-current time and the current continuation time in the current pulse is equal to or lower than ⅕.
摘要:
A wire electric discharge machine includes a wire electrode; a machining power supply that supplies a machining current to between the wire electrode and a workpiece. The machine further includes a first power feed contact and a second power feed contact that respectively feed power to the wire electrode; a first machining-current loop in which a first machining current flows from the first power feed contact toward the workpiece; a second machining-current loop in which a second machining current flow from the second power feed contact toward the workpiece; an impedance switching circuit that is provided in at least any one of the first machining-current loop and the second machining-current loop; and a control unit that controls a flow ratio of the first machining current and the second machining current by changing an impedance of the impedance switching circuit.
摘要:
The electrical discharge machining device comprises a first voltage/current source (U1) for discharge initiation connected to the tool electrode (F) and a workpiece electrode (P) forming the poles of a machining gap (G) and a second voltage/current source (U2) that can be disconnected by way of two switches (SW1, SW2). Capacitive elements (C1, C5) are mounted in series in the lines (10, 11) connecting the first source to the poles of the machining gap (G). In addition, these poles can be connected by a self-induction coil (Lm) mounted in series with an adjustable DC source (Sm). Thanks to these features, the energy of the eroding discharges can be significantly reduced in order to obtain a superfine surface finishing process of high quality, while at the same time precisely controlling the mean voltage across the terminals of the machining gap.
摘要:
A power supply device for electric discharge machining includes a switching circuit that supplies a discharge pulse current to an inter-electrode portion that is a portion between an electrode and a workpiece serving as another electrode arranged to be opposed to the electrode at a predetermined interval; and a pulse-width control unit that generates a control pulse signal of a predetermined pulse width in response to a detection signal for starting a discharge at the inter-electrode portion. The switching circuit includes a switching circuit including a switching element suitable for a high-speed operation and a switching circuit including a switching element suitable for a low-speed operation, and receives the control pulse signal in parallel.
摘要:
The electrical discharge machining device comprises a first voltage/current source (U1) for discharge initiation connected to the tool electrode (F) and a workpiece electrode (P) forming the poles of a machining gap (G) and a second voltage/current source (U2) that can be disconnected by way of two switches (SW1, SW2). Capacitive elements (C1, C5) are mounted in series in the lines (10, 11) connecting the first source to the poles of the machining gap (G). In addition, these poles can be connected by a self-induction coil (Lm) mounted in series with an adjustable DC source (Sm). Thanks to these features, the energy of the eroding discharges can be significantly reduced in order to obtain a superfine surface finishing process of high quality, while at the same time precisely controlling the mean voltage across the terminals of the machining gap.
摘要:
An electric-discharge-machining power supply device in which energy loss is hardly produced and a charge voltage of a capacitor is easily controlled. When a switching element SW1 is turned on, a capacitor C is charged via an inductor L. When the voltage Vc of the charged capacitor exceeds the voltage of direct-current power source E, a current is returned to the power source E via a diode D2. When the switching element SW1 is turned off, energy stored in the inductor L flows from the inductor L through the diode D2, the power source E and the diode D1, so that the voltage Vc of the capacitor C is kept at the power source voltage. When a switching element SW2 is turned on, the voltage of the capacitor is applied between an electrode and a workpiece. Since the charging circuit does not include a resistor and energy stored in the inductor L is returned to the direct-current power source E, no energy loss is produced. Further, the voltage Vc of the charged capacitor C can be controlled by adjusting the power source voltage.
摘要:
An electric discharge machining apparatus includes a wire electrode for machining a workpiece, and a first voltage applying unit for applying a voltage pulse. The voltage pulse has a rise time longer than a discharge formative time lag when a rectangular voltage pulse is applied, when a distance between the workpiece and the wire is an average value in machining, and rises to the same voltage as the rectangular voltage pulse.
摘要:
The electric discharge machining apparatus comprises a wire electrode for machining a workpiece, and a first voltage applying unit for applying a voltage pulse. The voltage pulse is such that it has a rise time longer than a discharge formative time lag when a rectangular voltage pulse is applied when a distance between the workpiece and the wire is an average value in machining and rises up to the same voltage value as the rectangular voltage pulse.
摘要:
A wire electric-discharge machining apparatus with recycled electric power is provided, which can recycle the energy stored in the inductor of the discharge circuit to be used as the power source to both the ignition circuit and the discharging circuit, so that the use of electric power is more cost-effective. The wire electric-discharge machining apparatus is of the type having a positive-voltage ignition circuit, a negative-voltage ignition circuit, a discharging circuit, and a snubber circuit. The improvement to the wire electric-discharge machining apparatus comprises: a first voltage converting circuit coupled between the snubber circuit and the positive-voltage ignition circuit; a second voltage converting circuit coupled between the snubber circuit and the negative-voltage ignition circuit; and a third voltage converting circuit coupled between the snubber circuit and the discharging circuit. This foregoing wire electric-discharge machining apparatus is capable of recycling the excessive energy that is intended to be drained out in the prior art into reused power to the ignition circuit and discharging circuit. As a result, the wire electric-discharge machining apparatus not only can help save power consumption and thus electricity cost, but also can help prevent the excessive energy to cause damage to the internal circuitry of the wire electric-discharge machining apparatus.