Abstract:
The present invention provides a method of manufacturing a cylindrical capacitor for a DRAM. A resist layer is first used to pattern a first conductive layer and an oxidation barrier layer into a cylindrical bottom electrode. In a critical step, the resist layer is laterally etched removing a lateral portion of the resist layer thereby exposing an outer cylindrical section of the barrier layer. Using the now narrower (laterally plasma etched) resist layer as a mask, the exposed portions of the oxidation barrier layer are etched away. A masking layer is formed over the sidewalls and the exposed portions of the bottom electrode by an oxidation process. The oxidation barrier layer then is removed. The bottom electrode is anisotropically etched using the masking layer as a mask forming a cylindrical storage electrode. A dielectric layer and top plate electrode are formed over the storage electrode to form the capacitor.
Abstract:
A method of creating an STC structure, used for high density, DRAM designs, has been developed. The process consists of creating a lower, or storage node electrode, for the STC structure, consisting of a flat, lower polysilicon shape, contacting an underlying transistor region, and of an upper polysilicon shape, comprised of polysilicon spacers, on the sides of the lower polysilicon shape, protruding above the top surface of the flat, lower polysilicon shape. The polysilicon spacers are formed via LPCVD and anisotropic RIE procedures, in addition to the use of a lift off procedure, used to remove unwanted polysilicon spacers from an underlying silicon oxide surface. This storage node configuration results in an significant increase of surface area, when compared to storage nodes fabricated without the incorporation of polysilicon spacers.
Abstract:
An improved method for forming a self-aligned silicide structure with reduced bridging effect is disclosed. The method includes forming a gate oxide on a substrate. Then a polysilicon layer is formed on the gate oxide. The polysilicon layer and the gate oxide are then patterned using a photoresist mask which defines a gate region. Next, the substrate is lightly-doped to form lightly-doped source/drain regions. Dielectric spacers are formed on a sidewall of the gate, and portions of the polysilicon layer and the substrate are removed with the dielectric spacers serving as a mask. A conductive layer is formed on the gate and the substrate, and is then silicided. Afterward, the unsilicided portions of the conductive layer are removed. Finally, heavily-doped source/drain regions are formed on the substrate with the dielectric spacers serving as a heavy-doping mask.
Abstract:
A method for forming a resistor in an integrated circuit is disclosed. The method includes forming a composite mask layer on a substrate, and forming a photoresist layer on the composite mask layer to define a trench area. Portions of the composite mask layer and the substrate are then removed using the photoresist layer as an etching mask, thereby forming a trench in the substrate. An isolation oxide layer is conformally formed on the composite mask layer, the sidewalls of the trench, and a bottom of the trench. Further, an undoped polysilicon layer is conformally formed on the isolation oxide layer. Thereafter, a doped polysilicon layer is formed over the undoped polysilicon layer, thereby filling the trench. The doped polysilicon layer is etched back using a first etchant, using the undoped polysilicon layer as an etch stop. The doped polysilicon layer and the undoped polysilicon layer are further etched back using a second etchant different from the first etchant, thereby forming a flat plug, where the second etchant has the same etch rate to both the undoped polysilicon layer and the doped polysilicon layer. Finally, the undoped polysilicon and the doped polysilicon layer are annealed to diffuse dopants of the doped polysilicon layer into the undoped polysilicon layer.
Abstract:
A method is described for forming a dynamic random access memory cell with an increased capacitance capacitor. Device structures, including a capacitor node contact region, are formed in and on the semiconductor substrate. A dielectric layer and a thick insulating layer are deposited over the device structures and planarized. A contact is opened to the capacitor node contact region. A first layer of polysilicon is deposited filling the contact opening. The portion contacting the node contact region forms the bottom electrode of the capacitor. A portion of the polysilicon layer is etched away to form a well above the contact opening. A layer of silicon oxide is deposited within the well and is etched back to leave spacers on the sidewalls of the well. A second layer of polysilicon is deposited over the first polysilicon layer and within the well. The second polysilicon layer is removed except where it forms a plug within the well. The spacers are removed leaving gaps on either side of the plug. The first polysilicon layer is patterned so that an E-shaped storage node structure having three prongs pointing upward is formed. The plug forms the central prong and the outer two prongs are formed by the patterned first polysilicon layer. A capacitor dielectric layer is deposited over all surfaces of the E-shaped structure. A third polysilicon layer is deposited over the capacitor dielectric covering and filling the gaps of the E-shaped structure and forming the top capacitor electrode.
Abstract:
A method and resultant structure, is described for fabricating a DRAM cell having a cup-shaped capacitor connected to a MOS transistor with source and drain regions. A cylindrical bottom portion of a storage electrode is connected to and extends up from the source region of the transistor. The storage electrode has a solid cup shaped top portion over the bottom portion. The method comprises forming an interlayer insulating film over the MOS transistor and forming a photoresist layer with an opening over the source. The interlayer film is isotropically etched through the opening to form a cup shaped cavity. Next, the interlayer is anisotropically etch through the same photoresist opening to form a contact opening exposing the source. A polysilicon layer is formed filling the contact hole and the cup shaped cavity thereby forming a cup shaped storage electrode, The interlayer film is then removed. A capacitor dielectric and a top electrode are formed over the storage electrode to complete the cup shaped capacitors.
Abstract:
There is shown a method for fabricating a vertical DRAM cell which includes a field effect transistor having a gate electrode and source/drain elements and a capacitor. There is provided a pattern of field oxide isolation in a silicon substrate wherein there are a pattern of openings to the silicon substrate. A pattern is formed of bit lines and a pattern of lines of holes with a hole located within each of the openings to said silicon substrate which lines of holes and bit lines are perpendicular to one another and which the lines cross at the planned locations of the vertical DRAM cell at the pattern of openings to the silicon substrate. A gate dielectric is formed on the surfaces of the holes. A doped polysilicon layer is formed in and over the holes so that it covers the gate dielectric and the field oxide isolation. A silicon nitride layer is formed over the doped polysilicon layer. Patterning and etching is done to the silicon nitride layer and doped polysilicon layer to form the opening for the capacitor node contact to the buried source/drain of the vertical field effect transistor (switching device for the storage signal) and establish said gate electrode in the hole and word line pattern over the field oxide insulator. A silicon oxide spacer is formed over the sidewalls of the silicon nitride and doped polysilicon layer. A capacitor is formed in and over the hole to complete the vertical DRAM cell.
Abstract:
The present invention provides a method of manufacturing a capacitor for a DRAM which uses one mask to define both the node contact hole and the bottom electrode. This novel one mask method uses lateral etch (e.g., oxygen plasma) to enlarge a first opening (the node contact opening) in the resist layer to define a slightly larger second opening which defines the storage electrode. This method reduces the masking steps used and therefore reduces process costs and increases yields. The process comprises forming an insulation layer and a resist layer having a first opening over an active area. A node contact hole is partially etched through the insulation layer. Next, the first opening is enlarged with an lateral etch to form a second slightly larger opening. A storage electrode hole is formed in the insulation layer with the same dimensions as the second opening and the node contact hole is extended to expose the node contact. The resist layer is removed. A polysilicon layer is formed that completely fills the node contact hole and coats the sidewalls of the storage electrode hole. Masking and etching steps form a Y-shaped storage electrode from the remaining first polysilicon layer coating the storage electrode hole.
Abstract:
An efficient method for manufacturing a comb-type capacitor for use as part of a DRAM cell in a silicon integrated circuit is described. A three toothed comb is created by first forming a central pedestal of polysilicon, providing oxide spacers on the vertical sides of said pedestal, coating said spacers with an additional layer of polysilicon, and then etching away said spacers thereby creating the comb structure. In addition to the comb, the method of the present invention also leads to the formation of a projecting rim of polysilicon that runs around all four sides of the capacitor structure, thereby further increasing its effective surface beyond that due to the comb.
Abstract:
A DRAM having a high capacitance stacked capacitor is fabricated by forming gate structures in the device areas and lines over field oxide areas on a substrate. A first insulating layer is formed and patterned to leave the source/drain structures open in the device areas where electrical contact is desired to the stacked capacitors. A bottom electrode of the capacitor is now formed by depositing and patterning a second polysilicon layer and a second insulating layer. Next the second polysilicon layer is laterally etched so that portions of the second polysilicon layer are etched out underneath from the second insulating layer. A third polysilicon layer is formed on the vertical sidewalls of the second polysilicon layer. A capacitor dielectric layer is deposited over the substrate surface and patterned so that portions remain covering the second and third polysilicon layers. A top electrode is formed over the capacitor dielectric layer.