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公开(公告)号:US11274366B2
公开(公告)日:2022-03-15
申请号:US16482118
申请日:2018-12-27
Applicant: Sumitomo Electric Hardmetal Corp.
Inventor: Anongsack Paseuth , Yasuki Kido , Susumu Okuno , Shinya Imamura
Abstract: A surface-coated cutting tool includes a substrate and a coating film that coats the substrate, wherein the coating film includes a hard coating layer constituted of a domain region and a matrix region, the domain region is a region having a plurality of portions divided and distributed in the matrix region, the domain region has a structure in which a first layer composed of a first Alx1Ti(1-x1) compound and a second layer composed of a second Alx2Ti(1-x2) compound are layered on each other, the matrix region has a structure in which a third layer composed of a third Alx3Ti(1-x3) compound and a fourth layer composed of a fourth Alx4Ti(1-x4) compound are layered on each other, the first AlTi compound, the second AlTi compound and the fourth AlTi compound have a cubic crystal structure, the third AlTi compound has a hexagonal crystal structure.
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公开(公告)号:US11130181B2
公开(公告)日:2021-09-28
申请号:US16489292
申请日:2017-07-11
Inventor: Anongsack Paseuth , Yasuki Kido , Shinya Imamura , Koji Kuramochi
Abstract: A surface-coated cutting tool includes a substrate and a coating formed on a surface of the substrate, the coating including one or two or more layers, at least one of the layers being an Al-rich layer including hard particles, the hard particle having a sodium chloride type crystal structure, and including a first unit phase in a form of a plurality of lumps and a second unit phase interposed between the lumps of the first unit phase, the first unit phase being composed of a nitride or carbonitride of AlxTi1-x, the first unit phase having an atomic ratio x of Al of 0.7 or more and 0.96 or less, the second unit phase being composed of a nitride or carbonitride of AlyTi1-y, the second unit phase having an atomic ratio y of Al exceeding 0.5 and less than 0.7.
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公开(公告)号:US10987738B2
公开(公告)日:2021-04-27
申请号:US16308996
申请日:2017-02-17
Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.
Inventor: Hideaki Kanaoka , Shinya Imamura , Anongsack Paseuth , Yuta Koyoshi , Satoshi Ono , Kouhei Yoshimura
Abstract: A surface-coated cutting tool includes a substrate and a coating that is disposed on the substrate and formed so as to cover at least a portion of a flank face, in which the coating includes an inner layer and an outer layer formed on the inner layer, the inner layer is formed of at least one layer and includes an aluminum oxide layer as a layer in contact with the outer layer, the outer layer has a multilayer structure that includes three or more layers stacked on top of one another, and each of the layers that constitute the multilayer structure contains titanium.
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公开(公告)号:US20200180037A1
公开(公告)日:2020-06-11
申请号:US16318296
申请日:2017-04-25
Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.
Inventor: Hideaki Kanaoka , Shinya Imamura , Anongsack Paseuth , Satoshi Ono , Kouhei Yoshimura
Abstract: A surface-coated cutting tool has a rake face and a flank face, and includes a base material and a coating formed on the base material. The base material has a cutting edge face connecting the rake face to the flank face. The coating includes an aluminum oxide layer containing a plurality of aluminum oxide crystal grains. The aluminum oxide layer includes: a first region made up of a region A on the rake face and a region B on the flank face; a second region on the rake face except for the region A; and a third region on the flank face except for the region B. The aluminum oxide layer satisfies a relation: b−a>0.5, where a is an average value of TC(006) in the first region in texture coefficient TC(hkl), and b is an average value of TC(006) in the second or third region in texture coefficient TC(hkl).
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公开(公告)号:US20190233922A1
公开(公告)日:2019-08-01
申请号:US16305445
申请日:2018-07-02
Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.
Inventor: Yasuki Kido , Daiji Tabayashi , Shinya Imamura
Abstract: A cemented carbide comprising a first hard phase composed of tungsten carbide particles and a binder phase including Co, the cemented carbide having a ratio Nt/Na of 0.9 or more, where, in any surface or any cross section of the cemented carbide, a region in which there is a distance X of 5 nm or less between surfaces respectively of tungsten carbide particles adjacent to each other, the surfaces facing each other along a length L of 100 nm or more, is referred to as a WC/WC interface, and Na represents a total number of WC/WC interfaces and Nt represents a number of WC/WC interfaces having distance X of 1 nm or more and 5 nm or less and having therein an atomic percentage of Co higher than an average value of atomic percentages of Co in the tungsten carbide particles.
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公开(公告)号:US20190160546A1
公开(公告)日:2019-05-30
申请号:US16092499
申请日:2017-03-03
Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.
Inventor: Shuhei Misumi , Haruyo Fukui , Shinya Imamura , Kazuhiro Hirose , Hiroki Takeshita
Abstract: A surface-coated cutting tool includes a substrate and a coating film. The coating film includes an alternate layer. The alternate layer includes a first layer having a first composition and a second layer having a second composition. The alternate layer is formed by alternately stacking at least one first layer and at least one second layer. The first layer and the second layer each have a thickness not smaller than 2 nm and not greater than 100 nm. The first composition is expressed as TiaAlbSicN (0.25≤a≤0.45, 0.55≤b≤0.75, 0≤c≤0.1, a+b+c=1). The second composition is expressed as TidAleSifN (0.35≤d≤0.55, 0.45≤e≤0.65, 0≤f≤0.1, d+e+f=1). The first composition and the second composition satisfy a condition of 0.05≤d−a≤0.2 and 0.05≤b−e≤0.2.
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公开(公告)号:USD847885S1
公开(公告)日:2019-05-07
申请号:US29564791
申请日:2016-05-16
Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.
Designer: Junya Okida , Tomoyuki Fukuyama , Naoya Tsuda , Shinya Imamura
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公开(公告)号:US10259048B2
公开(公告)日:2019-04-16
申请号:US15324798
申请日:2016-06-22
Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.
Inventor: Anongsack Paseuth , Hideaki Kanaoka , Satoshi Ono , Shinya Imamura
Abstract: A surface-coated cutting tool includes a base material and a coating. A hard layer in the coating includes a plurality of crystal grains having a sodium chloride-type crystal structure. When the angle of intersection between the normal direction to (111) plane that is a crystal plane of the crystal grain and the normal direction to the surface of the base material is measured, a proportion A of the crystal grains having the angle of intersection of 0 degree or more to less than 20 degrees is 50% or more. The length of Σ3 grain boundaries is less than 50% of the length of Σ3-29 grain boundaries. The crystal grain has a layered structure in which a first layer and a second layer are alternately stacked. The total thickness of the first layer and the second layer adjacent to each other is 3 to 40 nm.
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公开(公告)号:US10058924B2
公开(公告)日:2018-08-28
申请号:US15103381
申请日:2015-08-28
Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.
Inventor: Hideaki Kanaoka , Shinya Imamura , Anongsack Paseuth , Takanori Detani
CPC classification number: B23B27/148 , B23B2224/04 , B23B2224/28 , B23B2224/36 , B23B2228/04 , B23B2228/105 , B23C5/20 , B23C2224/04 , B23C2224/28 , B23C2224/36 , B23C2228/04 , B23C2228/10 , C23C16/029 , C23C16/403 , C23C16/45523
Abstract: A surface-coated cutting tool includes a base material and a coating formed on the base material. The coating includes an α-Al2O3 layer. The α-Al2O3 layer contains α-Al2O3 crystal grains and sulfur, and has a TC(006) of more than 5 in texture coefficient TC(hkl). The sulfur has a concentration distribution in which a concentration of the sulfur decreases in a direction away from a base-material-side surface of the α-Al2O3 layer, in a thickness direction of the α-Al2O3 layer.
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公开(公告)号:US20180135168A1
公开(公告)日:2018-05-17
申请号:US15311429
申请日:2016-06-07
Applicant: SUMITOMO ELECTRIC HARDMETAL CORP.
Inventor: Anongsack Paseuth , Shinya Imamura , Satoshi Ono , Hideaki Kanaoka
CPC classification number: C23C16/34 , B23B27/00 , B23B51/00 , B23B2222/16 , B23B2222/28 , B23B2224/00 , C23C16/36
Abstract: A surface-coated cutting tool includes a base material and a coating formed on a surface of the base material. The coating includes a first hard coating layer including crystal grains having a sodium chloride-type crystal structure. The crystal grain has a layered structure in which a first layer composed of nitride or carbonitride of AlxTi1-x and a second layer composed of nitride or carbonitride of AlyTi1-y are stacked alternately into one or more layers. The first layer each has an atomic ratio x of Al varying in a range of 0.76 or more to less than 1. The second layer each has an atomic ratio y of Al varying in a range of 0.45 or more to less than 0.76. The largest value of difference between the atomic ratio x and the atomic ratio y is 0.05≤x-y≤0.5.
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