公开(公告)号：US20220384270A1

公开(公告)日：2022-12-01

申请号：US17818785

申请日：2022-08-10

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ya-Yi Tsai ,  Wei-Ting Guo ,  I-Wei Yang ,  Shu-Yuan Ku

IPC: H01L21/8234 ,  H01L27/088

Abstract: A method includes forming a first fin and a second fin on a substrate; forming a dummy gate material over the first fin and the second fin; etching the dummy gate material using a first etching process to form a recess between the first fin and the second fin, wherein a sacrificial material is formed on sidewalls of the recess during the first etching process; filling the recess with an insulation material; removing the dummy gate material and the sacrificial material using a second etching process; and forming a first replacement gate over the first fin and a second replacement gate over the second fin, wherein the first replacement gate is separated from the second replacement gate by the insulation material.

公开(公告)号：US11444080B2

公开(公告)日：2022-09-13

申请号：US17085121

申请日：2020-10-30

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chih-Chang Hung ,  Chia-Jen Chen ,  Ming-Ching Chang ,  Shu-Yuan Ku ,  Yi-Hsuan Hsiao ,  I-Wei Yang

IPC: H01L27/088 ,  H01L21/311 ,  H01L21/3213 ,  H01L21/762 ,  H01L21/8234 ,  H01L29/06 ,  H01L29/08 ,  H01L29/423 ,  H01L29/49 ,  H01L29/66 ,  H01L21/283 ,  H01L29/78 ,  H01L21/02 ,  H01L21/3105 ,  H01L21/321

Abstract: Methods of cutting gate structures, and structures formed, are described. In an embodiment, a structure includes first and second gate structures over an active area, and a gate cut-fill structure. The first and second gate structures extend parallel. The active area includes a source/drain region disposed laterally between the first and second gate structures. The gate cut-fill structure has first and second primary portions and an intermediate portion. The first and second primary portions abut the first and second gate structures, respectively. The intermediate portion extends laterally between the first and second primary portions. First and second widths of the first and second primary portions along longitudinal midlines of the first and second gate structures, respectively, are each greater than a third width of the intermediate portion midway between the first and second gate structures and parallel to the longitudinal midline of the first gate structure.

公开(公告)号：US11201230B2

公开(公告)日：2021-12-14

申请号：US16660279

申请日：2019-10-22

Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.

Inventor： Yi-Hsuan Hsiao ,  Shu-Yuan Ku ,  Chih-Chang Hung ,  I-Wei Yang ,  Chih-Ming Sun

IPC: H01L29/66 ,  H01L29/06 ,  H01L29/78 ,  H01L29/417 ,  H01L27/092 ,  H01L21/8238 ,  H01L21/84 ,  H01L27/12

Abstract: A semiconductor device structure is provided. The semiconductor device structure includes a first metal gate stack and a second metal gate stack over a semiconductor substrate. The semiconductor device structure also includes a dielectric layer surrounding the first metal gate stack and the second metal gate stack. The semiconductor device structure further includes an insulating structure between the first metal gate stack and the second metal gate stack. The insulating structure has a first convex surface facing towards the first metal gate stack.

公开(公告)号：US20210125875A1

公开(公告)日：2021-04-29

申请号：US16923348

申请日：2020-07-08

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ya-Yi Tsai ,  Wei-Ting Guo ,  I-Wei Yang ,  Shu-Yuan Ku

IPC: H01L21/8234 ,  H01L27/088

Abstract: A method includes forming a first fin and a second fin on a substrate; forming a dummy gate material over the first fin and the second fin; etching the dummy gate material using a first etching process to form a recess between the first fin and the second fin, wherein a sacrificial material is formed on sidewalls of the recess during the first etching process; filling the recess with an insulation material; removing the dummy gate material and the sacrificial material using a second etching process; and forming a first replacement gate over the first fin and a second replacement gate over the second fin, wherein the first replacement gate is separated from the second replacement gate by the insulation material.

公开(公告)号：US20210050350A1

公开(公告)日：2021-02-18

申请号：US17085121

申请日：2020-10-30

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chih-Chang Hung ,  Chia-Jen Chen ,  Ming-Ching Chang ,  Shu-Yuan Ku ,  Yi-Hsuan Hsiao ,  I-Wei Yang

IPC: H01L27/088 ,  H01L21/311 ,  H01L21/3213 ,  H01L21/762 ,  H01L21/8234 ,  H01L29/06 ,  H01L29/08 ,  H01L29/423 ,  H01L29/49 ,  H01L29/66 ,  H01L21/283 ,  H01L29/78

Abstract: Methods of cutting gate structures, and structures formed, are described. In an embodiment, a structure includes first and second gate structures over an active area, and a gate cut-fill structure. The first and second gate structures extend parallel. The active area includes a source/drain region disposed laterally between the first and second gate structures. The gate cut-fill structure has first and second primary portions and an intermediate portion. The first and second primary portions abut the first and second gate structures, respectively. The intermediate portion extends laterally between the first and second primary portions. First and second widths of the first and second primary portions along longitudinal midlines of the first and second gate structures, respectively, are each greater than a third width of the intermediate portion midway between the first and second gate structures and parallel to the longitudinal midline of the first gate structure.