Abstract:
An airfoil in a gas turbine engine includes an outer wall and an inner wall. The outer wall includes a leading edge, a trailing edge opposed from the leading edge in a chordal direction, a pressure side, and a suction side. The inner wall is coupled to the outer wall at a single chordal location and includes portions spaced from the pressure and suction sides of the outer wall so as to form first and second gaps between the inner wall and the respective pressure and suction sides. The inner wall defines a chamber therein and includes openings that provide fluid communication between the respective gaps and the chamber. The gaps receive cooling fluid that provides cooling to the outer wall as it flows through the gaps. The cooling fluid, after traversing at least substantial portions of the gaps, passes into the chamber through the openings in the inner wall.
Abstract:
A turbine nozzle includes a row of vanes extending radially between annular outer and inner bands. The outer band includes a pair of radial flanges defining an annular seal groove therebetween. One of the flanges is crenelated to improve nozzle life.
Abstract:
A ring segment is provided for a gas turbine engine includes a panel and a cooling system. Cooling fluid is provided to an outer side of the panel and an inner side of the panel defines at least a portion of a hot gas flow path through the engine. The cooling system is located within that panel and receives cooling fluid from the outer side of the panel for cooling the panel. The cooling system includes a plurality of cooling fluid passages that receive cooling fluid from the outer side of the panel. The cooling fluid passages each have a generally axially extending portion that includes at least one fork. The fork(s) divide each cooling fluid passage into at least two downstream portions that each receives cooling fluid from the respective axially extending portion.
Abstract:
A serpentine coolant flow path (54A-54G) formed by inner walls (50, 52) in a cavity (49) between pressure and suction side walls (22, 24) of a turbine airfoil (20A). A coolant flow (58) enters (56) an end of the airfoil, flows into a span-wise channel (54A), then flows forward (54B) over the inner surface of the pressure side wall, then turns behind the leading edge (26), and flows back along a forward part of the suction side wall, then follows a loop (54E) forward and back around an inner wall (52), then flows along an intermediate part of the suction side wall, then flows into an aft channel (54G) between the pressure and suction side walls, then exits the trailing edge (28). This provides cooling matched to the heating topography of the airfoil, minimizes differential thermal expansion, revives the coolant, and minimizes the flow volume needed.
Abstract:
A resonance chamber (42) has an outer wall (32) with coolant inlet holes (34A-C), an inner wall (36) with acoustic holes (38), and side walls (40A-C) between the inner and outer walls. A depression (33A-C) in the outer wall has a bottom portion (50) that is close to the inner wall compared to peaks (37A-C) of the outer wall. The coolant inlet holes may be positioned along the bottom portion of the depression and along a bottom portion of the side walls to direct coolant flows (44, 51) toward impingement locations (43) on the inner wall that are out of alignment with the acoustic holes. This improves impingement cooling efficiency. The peaks (37A-C) of the outer wall provide volume in the resonance chamber for a target resonance.
Abstract:
A method of casting a component (42) having convoluted interior passageways (44). A desired three dimensional structure corresponding to a later-formed metal alloy component is formed by stacking a plurality of sheets (18, 20) of a fugitive material.The sheets contain void areas (22) corresponding to a desired interior passageway in the metal alloy component. A ceramic slurry material is cast into the three dimensional structure to form either a ceramic core (34) or a complete ceramic casting vessel (38). If just a ceramic core is formed, a wax pattern is formed around the ceramic core and an exterior ceramic shell (38) is formed around the wax pattern by a dipping process prior to the removal of the fugitive material and wax. An alloy component having the desired interior passageway is cast into the casting vessel after the fugitive material is removed.
Abstract:
A wall structure (32, 42, 68, 70, 80) with layers (A, B, C, D, E) of non-random voids (26A, 26B, 28B, 30B) that interconnect to form discretely defined tortuous passages between an interior (21) and an exterior surface (23) of the wall for transpiration cooling of the wall. A coolant flow (38) through the wall may be metered by restrictions in coolant outlets (31) and/or within the passages to minimize the coolant requirement. Pockets (44) may be formed on the exterior surface of the wall for thermal Insulation (46). The layers may be formed by lamination, additive manufacturing, or casting. Layer geometries include alternating layers (A, B, C) with different overlapping void patterns (42), 3-D lattice structures (70), and offset waffle structures (80).
Abstract:
Plasma generators (48, 49, 70, 71) in an endwall (25) of an airfoil (22) induce aerodynamic flows in directions (50) that modify streamlines (47) of the endwall boundary layer toward a streamline geometry (46) of a midspan region of the airfoil. This reduces vortices (42) generated by the momentum deficit of the boundary layer, increasing aerodynamic efficiency. The plasma generators may be arrayed around the leading edge as well as between two airfoils (22) in a gas turbine nozzle structure, and may be positioned at correction points (68) in streamlines caused by surface contouring (66) of the endwall. The plasma generators may be oriented to generate flow vectors (74) that combine with boundary layer flow vectors (72) to produce resultant flow vectors (76) in directions that reduce turbulence.
Abstract:
A plasma enhanced rapidly expanded duct system includes a gas turbine engine inter-turbine transition duct having radially spaced apart conical inner and outer duct walls extending axially between a duct inlet and a duct outlet. A conical plasma generator produces a conical plasma along the outer duct wall. An exemplary embodiment of the conical plasma generator is mounted to the outer duct wall and including radially inner and outer electrodes separated by a dielectric material. The dielectric material is disposed within a conical groove in a radially inwardly facing surface of the outer duct wall. An AC power supply is connected to the electrodes to supply a high voltage AC potential to the electrodes.
Abstract:
A plasma leakage flow control system for a compressor is disclosed, comprising a circumferential row of compressor blades, an annular casing surrounding the tips of the blades, located radially apart from the tips of the blades and at least one annular plasma generator located on the annular casing. The annular plasma generator comprises an inner electrode and an outer electrode separated by a dielectric material. A gas turbine engine having a plasma leakage flow control system further comprises an engine control system which controls the operation of the annular plasma generator such that the blade tip leakage flow can be changed.