Abstract:
A tool for removing a fastener head from a fastener includes a body that includes an alignment surface configured to couple substantially flush against a structural surface proximate the fastener head. A blade coupled to the body includes a tip configured to sever the fastener head from the fastener as the blade is moved in a first direction generally parallel to the alignment surface from a first blade position to a second blade position. The tool also includes a force transfer member coupled to the body for movement parallel to a longitudinal axis of the force transfer member. The longitudinal axis is oriented at an acute angle with respect to the first direction. The force transfer member is configured to move the blade from the first blade position to the second blade position in response to an impulse received by the force transfer member.
Abstract:
A method for electro-chemical machining (ECM) is provided. Methods may include providing an ECM machine including a controller and a fixture configured for positioning an electrode for ECM, positioning the fixture in a selected dovetail slot of a plurality of dovetail slots in a turbine wheel, the turbine wheel being positioned in-situ in a turbomachine, the fixture positioning the electrode for ECM of a portion of the selected dovetail slot, applying an electrolyte solution between the selected dovetail slot and the electrode, and removing material from the portion of the selected dovetail slot by applying an electric potential to the electrode to create a potential gradient between the electrode and the portion of the selected dovetail slot. The machining may be repeated for each dovetail slot of the turbine wheel in-situ in the turbomachine.
Abstract:
A stator vane removal system includes a reaction platform configured to couple between opposing sides of a slot defined in an inner surface of a casing of a rotary machine. At least one stator vane is retained in the slot. The reaction platform includes at least one wedge surface. The system also includes an actuator configured to couple to the reaction platform. The at least one wedge surface facilitates inducing a coupling force exerted by the reaction platform to the opposing sides of the slot when the actuator applies a pushing force to the at least one stator vane in the slot.
Abstract:
A tool for removing a component from a turbomachine is provided. The tool includes a body having an alignment portion and a connection portion. The alignment portion defines a longitudinal axis and a cross sectional shape complementary to a slot defined in a rotor wheel of the turbomachine. When the tool is positioned in the slot, the connection portion is configured to contact the component. The tool additionally includes a force section connected to the body and configured to transfer a force to the connection portion in a direction substantially parallel to the longitudinal axis of the alignment portion.
Abstract:
A milling tool is disclosed. The tool may include a base including a clamp for coupling to a selected mounting slot of a plurality of slots of the rotor; a milling tool including a motorized milling head; and a motorized linear actuator coupling the milling tool to the base. The base mounts the motorized linear actuator at an acute angle relative a portion of the slot to allow the motorized linear actuator to linearly move the milling tool to machine the portion of the slot. The portion of the slot may include, for example, an end face and, more particularly, a root corner of the slot where a cooling slot flange extends from the root of the slot. The milling tool may be portable.
Abstract:
A method for electro-chemical machining (ECM) is provided. Methods may include providing an ECM machine including a controller and a fixture configured for positioning an electrode for ECM, positioning the fixture in a selected dovetail slot of a plurality of dovetail slots in a turbine wheel, the turbine wheel being positioned in-situ in a turbomachine, the fixture positioning the electrode for ECM of a portion of the selected dovetail slot, applying an electrolyte solution between the selected dovetail slot and the electrode, and removing material from the portion of the selected dovetail slot by applying an electric potential to the electrode to create a potential gradient between the electrode and the portion of the selected dovetail slot. The machining may be repeated for each dovetail slot of the turbine wheel in-situ in the turbomachine.
Abstract:
A fixture for an electro-chemical machining (ECM) electrode is provided. The fixture may include a clamp having a shape and size configured to selectively engage in at least a portion of a selected dovetail slot of a plurality of dovetail slots in a turbine wheel. An electrode mount positions an electrode head relative to the clamp such that the electrode head operatively engages a portion of the selected dovetail slot for electro-chemical machining of the portion. The fixture's electrode may act as a cathode for the ECM process. The fixture allows for ECM on site without removing a turbine wheel from a turbomachine.
Abstract:
A system for modifying a slot in a rotor includes a drill, a clamp connected to the drill and configured to engage with an interior surface of the slot, and means for supporting the drill from a stationary platform adjacent to the rotor. A method for modifying a slot in a rotor includes connecting a coupling to a stationary platform adjacent to the rotor, connecting a drill to the coupling, and locating the drill proximate to the slot. The method further includes inserting a clamp into the slot, engaging the clamp with an interior surface of the slot, and operating the drill to create a cavity in the slot.
Abstract:
Various embodiments include apparatuses adapted to displace components from a location within a turbomachine. In some embodiments an apparatus for displacing a component of a gas turbine from a first slot in a spacer disk includes a body including a mounting member configured to affixedly attach to a second slot of the spacer disk, a linear actuator coupled to the body and a displacement arm coupled to the linear actuator, the displacement arm actuatable in a first axial direction by the linear actuator to contact the component and displace the component relative to the first slot.
Abstract:
A tool for installing a turbomachine component in a first dovetail slot of a first component mount is provided. The tool may include a tool mount having a body for selective fixing in a second dovetail slot of a second component mount adjacent to the first component mount. The tool may also include a lever arm including a first portion, an intermediate pivot for pivotally engaging the tool mount, and a second portion for engaging the turbine component. Actuating the lever arm against the tool mount causes the second portion of the lever arm to install the turbomachine component into the first dovetail slot of the first component.