摘要:
According to an aspect of the disclosure, a glass manufacturing system includes a hot-end subsystem, including: a submerged combustion melter that melts feedstock to produce molten glass; a stiller that receives the molten glass from the submerged combustion melter and that includes a stilling tank to still the molten glass and that is configured to control outflow of the stilled molten glass to effectively decouple viscosity of the molten glass from the flow rate of the molten glass and thereby control finer molten glass levels; and a finer that is mechanically decoupled from the stiller, and that receives and fines the stilled molten glass to produce fined molten glass. Many other aspects of the system are also disclosed and claimed.
摘要:
Efficiency of the combustion that is carried out in the forehearth of a glass manufacturing facility is improved by replacing air-fuel burners with a smaller number of air-fuel injectors and oxygen injectors.
摘要:
Methods of processing molten material comprising the step (I) of flowing molten material through an interior of a conduit from a first station to a second station of a glass manufacturing apparatus and the step (II) of cooling the molten material within the interior of the conduit by passing a cooling fluid along an exterior of the conduit. The method further includes the step (III) of directing a travel path of the cooling fluid toward a vertical plane passing through the conduit. In further examples, a glass manufacturing apparatus comprises a first station, a second station, and a conduit configured to provide a travel path for molten material traveling from the first station to the second station. The glass manufacturing apparatus further comprises at least one baffle configured to direct a travel path of cooling fluid toward a vertical plane passing through the conduit.
摘要:
A glass manufacturing apparatus comprises at least one nozzle facing a conduit and extending transverse to a travel path defined by the conduit. The at least one nozzle is configured to cool molten material within the interior of the conduit with a stream of cooling fluid forced against an exterior of the conduit along a cooling axis extending transverse to the travel path defined by the conduit. In further examples, methods of processing molten material includes cooling the molten material within an interior of a conduit by forcing a stream of cooling fluid against an exterior of the conduit along a cooling axis extending transverse to a travel path defined by the conduit.
摘要:
Processes of controlling submerged combustion melters, and systems for carrying out the methods. One process includes feeding vitrifiable material into a melter vessel, the melter vessel including a fluid-cooled refractory panel in its floor, ceiling, and/or sidewall, and heating the vitrifiable material with a burner directing combustion products into the melting zone under a level of the molten material in the zone. Burners impart turbulence to the molten material in the melting zone. The fluid-cooled refractory panel is cooled, forming a modified panel having a frozen or highly viscous material layer on a surface of the panel facing the molten material, and a sensor senses temperature of the modified panel using a protected thermocouple positioned in the modified panel shielded from direct contact with turbulent molten material. Processes include controlling the melter using the temperature of the modified panel. Other processes and systems are presented.
摘要:
Forehearth constructions are described in which means are provided to heat the sides of the stream of molten glass (27) passing along the forehearth from a glass-making furnace to one or more molten glass outlets by way of flames emerging from a series of substantially horizontal slots. The slots are located in the side walls of the channel above the level of the molten glass surface when the forehearth is operating, and the ribbon of flame provides improved heat transfer to the molten glass stream. Burner blocks are disclosed for use in constructing a forehearth of this type, each consisting of a block of refractory material having an internal cavity (3) of generally wedge-shaped construction and having an elongated outlet in. the form of a slot (4) in the face of the block. A combustible gaseous mixture, or the components to form a combustible gaseous mixture, are fed into the cavity remote from the slot.
摘要:
Submerged combustion systems and methods of use to produce glass. One system includes a submerged combustion melter having a roof, a floor, a wall structure connecting the roof and floor, and an outlet, the melter producing an initial foamy molten glass. One or more non-submerged auxiliary burners are positioned in the roof and/or wall structure and configured to deliver combustion products to impact at least a portion of the bubbles with sufficient force and/or heat to burst at least some of the bubbles and form a reduced foam molten glass.
摘要:
An oxy-fuel burner arrangement having a first conduit having a nozzle aperture with an aspect ratio, D1/D2, of greater than or equal to about 2.0. The first conduit is arranged and disposed to provide a first fluid stream, where the first fluid stream is a combustible fuel. The burner arrangement further includes at least one second conduit arranged and disposed to provide a second gas stream circumferentially around the first fluid stream, where the second gas stream includes oxygen. A precombustor is arranged and disposed to receive the first fluid stream and second gas stream where an oxy-fuel flame is produced. The geometry of the nozzle aperture and the cross-sectional geometry of the first conduit are dissimilar.
摘要:
A method for re-establishing or tending to re-establish symmetrical distribution of temperatures between right-hand and left-hand sides of a cross section of a flow of molten glass that has been routed in a feeder including at least one bend area, thermal asymmetry having been induced by flowing round a bend. The feeder includes a flow channel, formed from refractory and insulative material elements and including a horizontal sole plate and two lateral walls, and a vault capping the channel, formed of a refractory roof and lateral parts including burners. In an area of each bend, the flow channel is modified by choosing a corresponding inclined sole plate portion, the inclination being chosen so that the flow channel is deeper in an outside region of the bend than in its inside region, heights of the two lateral walls of the channel being modified accordingly.