CORE PIECE, STATOR CORE, STATOR, AND ROTARY ELECTRIC MACHINE

    公开(公告)号:US20240297538A1

    公开(公告)日:2024-09-05

    申请号:US18662280

    申请日:2024-05-13

    摘要: A core piece that is circularly arranged to construct a stator core of an axial gap type rotary electric machine includes: a first member in a column form extending in an axial direction of the stator core; a second member in a plate form disposed on a first end side of the axial direction in the first member; and a third member in a plate form disposed on a second end side of the axial direction in the first member, the first member has a peripheral surface connecting with the second member and the third member, the second member has a protruding portion projecting outwardly from the peripheral surface of the first member, the third member has a protruding portion projecting outwardly from the peripheral surface of the first member, and the first member, the second member, and the third member are configured by an integrally molded green compact.

    ROTARY ELECTRIC MACHINE
    2.
    发明公开

    公开(公告)号:US20240258856A1

    公开(公告)日:2024-08-01

    申请号:US18615962

    申请日:2024-03-25

    申请人: DENSO CORPORATION

    摘要: A motor device includes a motor housing, a coil portion, and a coil protection portion. The motor housing includes a housing main body and a displacement restriction portion. The displacement restriction portion extends from the housing main body toward a radially inner side to enter between two coil bodies adjacent to each other in a circumferential direction. The coil protection portion includes a protection outer peripheral portion. The protection outer peripheral portion is provided between the coil body and the displacement restriction portion. The protection outer peripheral portion extends along a displacement restriction surface in the circumferential direction and an axial direction. The displacement restriction portion is in a state of being caught by the coil body via the protection outer peripheral portion, thereby forming displacement of the coil body.

    ROTOR FOR AN AXIAL FLUX MOTOR
    3.
    发明公开

    公开(公告)号:US20240258853A1

    公开(公告)日:2024-08-01

    申请号:US18119423

    申请日:2023-03-09

    申请人: BorgWarner Inc.

    摘要: A rotor for an axial flux motor with a disk-shaped rotor plate, a plurality of permanent magnets and a holding structure. The disk-shaped rotor plate has a plurality of magnet receptacles, which are distributed in the circumferential direction and introduced into the rotor plate in the axial direction. The magnet receptacles are each defined by four inner side surfaces of the rotor plate. The plurality of permanent magnets are arranged in the magnet receptacles and are each defined by four outer side surfaces. A first groove is introduced into at least one of the inner side surfaces, and a second groove is introduced into at least one of the outer side surfaces. The first and the second groove are arranged and formed in such a way that they jointly form a channel portion in which the holding structure for fixing the permanent magnets in the rotor plate is arranged.

    FAULT-TOLERANT AXIAL-GAP PERMANENT-MAGNET ELECTRIC MACHINE

    公开(公告)号:US20240235353A1

    公开(公告)日:2024-07-11

    申请号:US18095784

    申请日:2023-01-11

    IPC分类号: H02K21/24 H02K1/2793

    CPC分类号: H02K21/24 H02K1/2793

    摘要: An axial flux electrical machine has a permanent magnet rotor fixedly mounted on a rotating shaft and at least one stator having a plurality of polyphase windings disposed along a common axis with the shaft. An insulation layer is fixed between the polyphase windings. In a first example, the mechanical angle and electrical angle of each of the two polyphase windings is aligned. In a second example, the mechanical and electrical angle of each of the two polyphase windings is offset. A controller and at least one sensor are incorporated with the axial flux electrical machine for fault detection in each of the polyphase windings. Upon detection of a fault in one of the polyphase windings, the controller is configured to disable that polyphase winding allowing the electrical machine to operate with the remaining polyphase winding.

    PRINTED CIRCUIT BOARD STATOR AXIAL FIELD ROTARY ENERGY DEVICE WITH FERROMAGNETIC YOKE AND COOLING PLATE

    公开(公告)号:US20240235330A1

    公开(公告)日:2024-07-11

    申请号:US18613539

    申请日:2024-03-22

    IPC分类号: H02K9/19 H02K3/26 H02K21/24

    摘要: A device has a housing and a rotor with an axis and a rotor disk with a magnet. A cooling plate is coupled to the housing. The cooling plate includes a channel connected to an inlet and an outlet to convey a liquid coolant. A stator is coaxial with the rotor and includes a printed circuit board with conductive layers laminated together with layers of an insulating material. Each conductive layer has coils that can carry electrical current when connected to an external voltage source. The stator is mechanically coupled to the housing, so the stator reacts to torque produced by the device. A ferromagnetic yoke is mechanically and thermally coupled to the stator and to the cooling plate to provide a path for magnetic flux produced by the magnet and a path to conduct heat generated by the stator from the stator to the cooling plate.

    High temperature and high power density axial flux motor

    公开(公告)号:US12015316B2

    公开(公告)日:2024-06-18

    申请号:US17557798

    申请日:2021-12-21

    IPC分类号: H02K3/24 H02K15/12 H02K21/24

    CPC分类号: H02K3/24 H02K15/12 H02K21/24

    摘要: An axial flux motor may include a motor housing, a shaft rotatably mounted in the housing, and a stator mounted in the motor housing, and having a stator ring and a through-hole through which the shaft extends. Two rotors may be mounted on the shaft within the motor housing on opposing sides of the stator, each rotor having a plurality of magnets arranged radially on a stator-facing surface thereof. In addition, magnet wire may be wound on portions of the stator, the magnet wire comprising an inner coolant passage disposed within a copper tube, and a green glass coating on an outer surface of the copper tube, the green glass coating comprising glass solids, one or more of surfactants, solvents, and polymers.

    MOTOR
    9.
    发明公开
    MOTOR 审中-公开

    公开(公告)号:US20240162765A1

    公开(公告)日:2024-05-16

    申请号:US18501162

    申请日:2023-11-03

    IPC分类号: H02K1/20 H02K9/19 H02K21/24

    CPC分类号: H02K1/20 H02K9/19 H02K21/24

    摘要: A motor may include a rotor; a stator comprising a stator core and a coil; a housing that houses the rotor and the stator; and a first annular member that provides a seal between a first end face of the stator core in an axial direction of the stator core and an inner wall surface of the housing. The first annular member may include a plurality of first holes through which refrigerant is injected toward a first coil end of the coil protruding from the first end face of the stator core. The plurality of first holes may include a first large hole and a first small hole, and the first small hole may have an opening area smaller than an opening area of the first large hole.