Invention Application
- Patent Title: LAYER STRUCTURES FOR MAKING DIRECT METAL-TO-METAL BONDS AT LOW TEMPERATURES IN MICROELECTRONICS
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Application No.: US17320767Application Date: 2021-05-14
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Publication No.: US20220005784A1Publication Date: 2022-01-06
- Inventor: Guilian Gao , Gaius Gillman Fountain, JR. , Laura Wills Mirkarimi , Rajesh Katkar , Ilyas Mohammed , Cyprian Emeka Uzoh
- Applicant: INVENSAS BONDING TECHNOLOGIES, INC.
- Applicant Address: US CA San Jose
- Assignee: INVENSAS BONDING TECHNOLOGIES, INC.
- Current Assignee: INVENSAS BONDING TECHNOLOGIES, INC.
- Current Assignee Address: US CA San Jose
- Main IPC: H01L23/00
- IPC: H01L23/00 ; H01L23/522 ; H01L21/768

Abstract:
Layer structures for making direct metal-to-metal bonds at low temperatures and shorter annealing durations in microelectronics are provided. Example bonding interface structures enable direct metal-to-metal bonding of interconnects at low annealing temperatures of 150° C. or below, and at a lower energy budget. The example structures provide a precise metal recess distance for conductive pads and vias being bonded that can be achieved in high volume manufacturing. The example structures provide a vertical stack of conductive layers under the bonding interface, with geometries and thermal expansion features designed to vertically expand the stack at lower temperatures over the precise recess distance to make the direct metal-to-metal bonds. Further enhancements, such as surface nanotexture and copper crystal plane selection, can further actuate the direct metal-to-metal bonding at lowered annealing temperatures and shorter annealing durations.
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