摘要:
A control system for a vacuum arc remelting (VAR) process for a metal includes a direct current (DC) power source, a ram drive, voltage drip short sensor, and a controller, which includes a processor. The drip short sensor may be configured to measure a drip short frequency of the electric arc over a period of time. The controller is configured to determine a real time arc gap length between the electrode tip and the melt pool based on a correlation between the drip short frequency and arc gap length. The controller is further configured to control power input to the electrode by the DC power supply by determining an input power level to input to the electrode based on the real time arc gap length, the input power level configured to generate a desired arc gap length, by the DC power supply, at the input power level.
摘要:
The invention relates to an electric arc furnace and a method for operating same. The electric arc furnace comprises a lower vessel and a lid 120 placed on said lower vessel. The lower vessel has a tapping device for tapping molten metal. At least one electrode protrudes through the lid into the interior of the electric arc furnace, said electrode being held by an electrode holding device. A supply voltage device 150 is provided for supplying an electric direct current or alternating current to the electrode 130. The aim of the invention is to allow a continuous operation of the electric arc furnace. This is achieved in that the electrode holding device has an electrode adjusting device for adjusting the electrode dependent on the wear of the electrode and an electrode nippling device for nippling the electrode during the operation of the electric arc furnace. According to the invention, both the electrode adjusting device as well s the electrode nippling device 144 operate when the supply voltage of the electrode is switched on.
摘要:
A control system for a vacuum arc remelting (VAR) process for a metal includes a direct current (DC) power source, a ram drive, voltage drip short sensor, and a controller, which includes a processor. The drip short sensor may be configured to measure a drip short frequency of the electric arc over a period of time. The controller is configured to determine a real time arc gap length between the electrode tip and the melt pool based on a correlation between the drip short frequency and arc gap length. The controller is further configured to control power input to the electrode by the DC power supply by determining an input power level to input to the electrode based on the real time arc gap length, the input power level configured to generate a desired arc gap length, by the DC power supply, at the input power level.
摘要:
An electrode slipping device comprises an upper holder and a lower holder, both holders containing one or more clamping shoes and one or more clamping cylinders in cooperation with the clamping shoes. The clamping shoes are operable between a position where the electrode is clamped and a position where the electrode is unclamped. The clamping cylinder is connected to the electrode holder by first fastening means and to the clamping shoe by second fastening means such that the clamping cylinder can be released from engagement with the holder by unlocking both sets of fastening means.
摘要:
A system is disclosed for lowering (“slipping”) and/or raising (“back slipping”) electrodes relative to an electrode column. The system includes an electrode column having at least one slipping sleeve and a power clamp, each of which apply a radial clamping force to the electrode. The magnitudes of the clamping forces are selected such that application of a downwardly directed axial force on the one or more slipping sleeves, in combination with the weight of the electrode, are sufficient to overcome the resistive force of the power clamp, resulting in downward movement of the electrode without release of the clamping forces. Electrode columns having two movable slipping sleeves are also capable of raising the electrode relative to the furnace without release of the clamping forces.
摘要:
A DC arc furnace comprising a furnace vessel having a hearth and a side wall extending upwardly from the hearth, conductive means for conducting DC through the hearth from its outside to a melt in the hearth, an arcing electrode, a substantially horizontal arm having a holder holding the electrode substantially vertically above the hearth, a substantially vertical mast from which the arm extends, and means for connecting DC positively to the conductive means and negatively to the electrode so as to form an arc between the electrode and the melt and producing an arc flare to which the side wall is exposed; wherein the improvement comprises means for connecting the arm to the mast so as to permit the arm to be adjustably moved longitudinally to different positions and means for mounting the mast so it can be adjustably rotated to different positions about its axis, whereby the electrode and its arc can be located at different positions horizontally to the side wall.
摘要:
An electrode support mechanism for use in electric arc melting or smelting furnaces wherein a pair of horizontal, superimposed arms are each provided with clamping devices at their outer end for supporting a vertically disposed electrode depending into an arc furnace. The arms are each supported on a vertical support post; the upper arm is fixed to the post and the lower arm which normally carries the electrode is movable relative to the post to adjust the electrode to maintain a constant arc at the furnace. The movable arm is moved vertically by a jack screw carried by the upper arm and depending into contact with the lower arm. The clamping devices at the ends of the arms are spring-biased toward contact with the electrode, and a linking mechanism is provided to alternately release the arm clamping mechanisms from the electrode under the control of a cam-operated actuating system. The electrode is clamped to the lower clamping arm when the lower clamping arm is operating within its normal range of adjustment, but the electrode is released from the lower arm and clamped to the upper clamping arm whenever it is necessary to move the lower arm independently of the electrode to reposition the lower clamping arm within its normal range of adjustment.
摘要:
A plasmatron drive wherein the plasmatron is combined with the pneumatic drive rod into an integral unit and the pneumatic drive cylinder is provided with a mechanism for fixing the plasmatron in the upper position.
摘要:
A melting furnace using consumable electrodes furnished with movable current supply leads and a sensitive device for continuously weighing the weight of the electrode and accordingly controlling the electrode feeding movement.
摘要:
A consumable electrode furnace for simultaneously producing a plurality of ingots, comprising a single hydraulic ram for reciprocably supporting a plurality of electrodes clamped in parallel depending relation. The furnace further includes a plurality of crucibles which are equal to or greater in number than the number of electrode clamps. The furnace also includes only one regulator and set of instrumentation and the melt rate of the electrodes is self-compensating.