FRICTION MATERIAL
    1.
    发明申请

    公开(公告)号:US20250043842A1

    公开(公告)日:2025-02-06

    申请号:US18919374

    申请日:2024-10-17

    Abstract: This invention relates to a friction material used for a disc brake pad, which is manufactured by forming a non-asbestos-organic (NAO) friction material composition that contains a binder, a fiber base material, a friction modifier, a lubricant, a pH adjuster, and a filler, which satisfies requirements for the required braking effectiveness, crack resistance, and fade resistance. The friction modifier contains 5-30 mass % of a magnesium potassium titanate, which has the alkali elution rate of 0.1-2.5 mass %, relative to the total amount of the friction material composition. Preferably, the titanate that may be contained in the friction modifier is a magnesium potassium titanate and 5-25 mass % of a monoclinic crystal zirconium oxide relative to the total amount of the friction material composition, and the fiber base contains 1-5 mass % of a fibrillated organic fiber relative to the total amount of the friction material composition.

    FRICTION MODIFIER, FRICTION MATERIAL COMPOSITION, FRICTION MATERIAL, AND FRICTION MEMBER

    公开(公告)号:US20250043841A1

    公开(公告)日:2025-02-06

    申请号:US18717126

    申请日:2022-12-01

    Inventor: Yasuhito Ito

    Abstract: Provided is a friction modifier capable of increasing, when used in a friction material, the coefficient of friction of the friction material in a high-load region. A friction modifier is made of a titanate, is a salt of at least one element selected from the group consisting of alkali metals and alkaline earth metals, and has a decomposition rate of not less than 30% by mass and not more than 100% by mass when heated at 800° C. for an hour in a nitrogen atmosphere.

    BRAKE ELEMENT FOR A MOTOR VEHICLE, AND METHOD FOR MANUFACTURING A BRAKE ELEMENT

    公开(公告)号:US20250035175A1

    公开(公告)日:2025-01-30

    申请号:US18782968

    申请日:2024-07-24

    Abstract: A brake element for a motor vehicle, having a base body that is planar at least in areas, to the planar sides of which at least two build-up layers are applied in each case, at least in areas. The build-up layers form a surface which, in the mounted state of the brake element on the motor vehicle, is used as a friction surface for a brake pad. A first build-up layer is present that adjoins the base body, and a second build-up layer is applied to the first build-up layer. The second build-up layer is made of a composite of an iron alloy matrix with intercalated tungsten carbide particles or with intercalated titanium carbide particles. At least the first build-up layer is an iron alloy that is alloyed at least with molybdenum in a range of 3 to 20 weight percent.

    BORONIZED BRAKE DISC ROTOR
    5.
    发明申请

    公开(公告)号:US20250003462A1

    公开(公告)日:2025-01-02

    申请号:US18342902

    申请日:2023-06-28

    Abstract: A brake rotor, a brake system including a brake rotor, and a method of boronizing a brake rotor, wherein the brake rotor includes a rotor body including a braking surface. The rotor body includes an iron alloy and the braking surface includes a layer of Fe2B phases in the braking surface. The brake system includes the brake rotor and a brake pad engageable with the braking surface. The method includes boronizing the braking surface and forming a Fe2B phases on the braking surface and cooling the rotor body to ambient temperature.

    Friction material
    6.
    发明授权

    公开(公告)号:US12158189B2

    公开(公告)日:2024-12-03

    申请号:US17497932

    申请日:2021-10-09

    Inventor: Yuka Osawa

    Abstract: To provide the friction material for the disc brake pad manufactured by forming the NAO friction material composition that does not contain the copper component and does not generate the creeping groan and the seizure to mating surface due to corrosion but possessing sufficient braking effectiveness and wear resistance. The friction material composition relative to the entire amount of the friction material composition, has 2-10 weight % of the calcium silicate as one of the inorganic friction modifiers, 15-30 weight % of the non-whisker-like titanate as one of the inorganic friction modifiers, 1-9 weight % of the metal sulfide as one of the lubricants and 3-10 weight % of the graphite as one of the lubricants.

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