Abstract:
The invention relates to nonferrous metallurgy and may be suitable for controlling the feed of alumina to electrolytic cells for producing aluminum to maintain the alumina concentration in the electrolytic melt equal or close to the saturation value. To maintain the alumina concentration within the set range, reduced voltage U or pseudo-resistance R is measured. The measured values are recorded at fixed time intervals, underfeeding or overfeeding phases compared to a theoretical alumina feeding rate during electrolysis are formed, whereas the duration of underfeeding phases is selected depending on the alumina concentration in the electrolytic melt, and the duration of overfeeding phases is determined according to the change of one or more electrolytic cell parameters being recorded: reduced voltage, U, pseudo-resistance. R, rates of reduced voltage, dU/dt, pseudo-resistance, dR/dt, change. Adjustments to the anode-cathode distance to maintain the electrolytic cell energy balance may be performed during any of the feeding phases. The invention improves the engineering and economic performance of the aluminum production process due to elimination of anode effects in electrolytic cells with carbon anodes, as well as by means of using novel structural and electrode materials having a high rate of corrosion in the low alumina concentration electrolytic melt.
Abstract:
System, method and apparatus for measuring electrolysis cell operating conditions and communicating the same are disclosed. The system includes a selectively positionable member coupled to an analytical apparatus, wherein the selectively positionable is configured to move the analytical apparatus into and out of physical communication with a bath. The system may also include a crust breaker for breaking the surface of a bath and an electronic device for measuring bath level.
Abstract:
The invention relates to a device for the metered feeding of stock into an aluminum electrolyzer. The device comprises a hopper for the material to be metered, a metering chamber with a rod having a pneumatic drive, an upper shut-off element which is rigidly fixed on the rod in the upper part of the metering chamber and is in the form of a valve, a lower shut-off element which is fixed on the end of the rod and is in the form of a cone valve with a conical cover, and charging apertures which are arranged around the perimeter in the upper part of the dosing chamber above the base of the hopper. The upper limits of the charging apertures are arranged above the upper position of the valve, and the distance from the base of the cone valve to the lower section of the metering chamber in an upper position of the rod is not less than the distance from the lower surface of the upper shut-off element to the lower limit of the charging apertures. An increase in the reliability of the device and in the metering accuracy is ensured, and, accordingly, the technological characteristics of the operation of the electrolyzer are improved.
Abstract:
A crust breaker and ore feeder device for electrolytic aluminum smelting employs an in-line three-position pneumatic cylinder capable of moving the plunger shaft between a raised position and a fully lowered position. A dose meter in the form of a cylindrical member rests a small distance above the valve seat of the crust breaker. In the raised position the dose meter fits within the dosing cup and receives the dose of alumina. In the lowered position of the crust breaker, the dose meter slows down the flow of alumina into the electrolytic liquid, with the alumina flowing out through cutouts formed in the lower rim of the dose meter.
Abstract:
A conveyor (10) for transporting powder from an inlet point (14) to at least one discharge point (20) comprises a fluidized bed transport space (12) and a fluidization gas supply space (16), the fluidized bed transport space (12) being separated from the fluidization gas supply space (16) by a gas permeable wall (18); a gas outlet (22) for removing fluidization gas from the transport duct (12); means (24) for separating dust from the removed fluidization gas; and means (26) for returning the separated dust to the powder proximate the discharge point (20). In a preferred embodiment, the separated fines dust is returned to, and homogenized into, the powder in a lower portion of a cyclone, which is located at the discharge point.
Abstract:
A pot tending module for an aluminum production plant comprising a frame and a rotary part including a hopper mounted on said frame so as to pivot about a substantially vertical axis, said rotary part being equipped with at least one tool mounted on a telescopic arm, said pot tending module comprising a first bearing structure to carry all of said rotary part mounted on said frame so as to be pivotable about a substantially vertical axis, a fixed member of said telescopic arm being mounted on a second bearing structure of said rotary art through attachment means fixed to an attachment part of said fixed member placed between the ends of said fixed member. A pot tending machine, a port tending assembly comprising the pot tending module described above, and use of said pot tending assembly.
Abstract:
System, method and apparatus for measuring electrolysis cell operating conditions and communicating the same are disclosed. The system includes a selectively positionable member coupled to an analytical apparatus, wherein the selectively positionable is configured to move the analytical apparatus into and out of physical communication with a bath. The system may also include a crust breaker for breaking the surface of a bath and an electronic device for measuring bath level.
Abstract:
A crust breaking device for metal melts includes a pneumatic cylinder having a cylinder housing, a piston, which is axially displaceable within the cylinder housing, and a piston rod, which is fastened to the piston. The piston rod is guided by the cylinder housing and movable between a retracted final position and an extended final position. The device includes an electronic control unit and a valve arrangement, which can be actuated via the electronic control unit and is connected via control lines to front and rear pressure chambers inside the cylinder housing. The device further includes at least one metal plate that is fixedly arranged within the cylinder housing in order to define a final position of the piston or the piston rod. The metal plate and the piston are electrically connected to the control unit such that a contact of the piston with the metal plate closes a circuit.
Abstract:
System and method for measuring alumina qualities and communicating the same are disclosed. In one example, a system includes an aluminum electrolysis cell, a feeder configured to supply a feed stock using a feed stream to the aluminum electrolysis cell, and a measurement device in communication with the feed stream, the measurement device adaptable to receive, release, and determine at least one attribute associated with the feed stock.
Abstract:
The invention relates to an arrangement for producing aluminium, comprising a cathodic vessel, anode means, an electricity source for generating a direct current between the cathodic vessel and the anode means in order to obtain molten aluminium from a bath, and a subassembly for breaking a crust formed in the area of the anode means during the production. Said subassembly encompasses a chisel which is operated by means of a pneumatic cylinder comprising a sensor for sensing the lift of a piston rod of the cylinder and is electrically connected to a terminal of an electronic unit. Another terminal of the electronic unit is connected to the cathodic vessel in order to generate an alternating current between the chisel and the cathodic vessel and measure the potential and/or the alternating current there-between. The chisel has means for forming an electrode in the bottom zone as well as electronic connecting means for connecting the electrode to one terminal of the electronic unit.