摘要:
The invention concerns a wear-resistant camshaft and a method of producing the same. Objects in which the application of the invention is possible and useful are all cast-iron parts which are subject to wear as a result of lubricated friction. The wear-resistant camshaft consists of cast-iron and it has a surface layer consisting of a ledeburitic remelted layer with a high cementite portion, and, lying thereunder, a martensitic hardening zone, whereby according to the invention. a. the remelted layer consists of finely dispersed ledeburitic cementite with thicknesses of ≦1 &mgr;m and a metallic matrix of a phase mixture of martensite and/or bainite, residual austenite, as well as less than 20% finely laminated pearlite with a distance of ≦0.1 &mgr;m between the lamelias, and b. the hardening layer is formed from a phase mixture of martensite and/or bainite, partially dissolved pearlite, and residual austenite. This wear-resistant camshaft according to the invention is produced by means of a high-energy surface remelting method.
摘要:
A slide ring includes a main body composed of grey cast iron, wherein at least a partial region of a functional surface has a ledeburitic microstructure at the surface. A method for producing such a slide ring includes heating a functional surface of the slide ring by irradiating with high-energy radiation, wherein the irradiation is carried out so that at least a partial region of the irradiated surface is remelted, wherein the parameters of the irradiation are selected so that at least a partial region of the functional surface has a ledeburitic microstructure after cooling.
摘要:
Material and method for the production of material with isotropic, mechanical properties and improved wear resistance and high hardness potential. Method includes producing in a powder metallurgical (PM) method a slug or ingot from a material of ledeburite tool steel alloy, and subjecting one of the slug or ingot or a semi-finished product produced from the slug or ingot to full annealing at a temperature of over 1100° C., but at least 10° C. below the fusing temperature of the lowest melting structure phase with a duration of over 12 hrs. In this manner, an average carbide phase size of the material is increased by at least 65%, a surface shape of the material is rounded and a matrix is homogenized. Method further includes subsequently processing the material into thermally tempered tools with high wear resistance occurs or into parts to which abrasive stress is applied.
摘要:
Material and method for the production of material with isotropic, mechanical properties and improved wear resistance and high hardness potential. Method includes producing in a powder metallurgical (PM) method a slug or ingot from a material of ledeburite tool steel alloy, and subjecting one of the slug or ingot or a semi-finished product produced from the slug or ingot to full annealing at a temperature of over 1100° C., but at least 10° C. below the fusing temperature of the lowest melting structure phase with a duration of over 12 hrs. In this manner, an average carbide phase size of the material is increased by at least 65%, a surface shape of the material is rounded and a matrix is homogenized. Method further includes subsequently processing the material into thermally tempered tools with high wear resistance occurs or into parts to which abrasive stress is applied.
摘要:
A cast iron material, particularly a ledeburitic cast iron material with a carbide content of at least 15 wt. % and a characteristic free, evenly distributed graphite formation is disclosed. In this case, the evenly distributed graphite formation may comprise graphite flakes and/or vermicular graphite and/or nodular graphite. Depending on the respective application (diameter (D) of the running gear seal, peripheral speed), the basic matrix may be realized in pearlitic and/or bainitic and/or martensitic form. Due to the high graphite content, the material has a thermal conductivity that is three to four times greater than that of white cast iron materials, wherein this provides the advantage that no scoring of the running gear seals occurs at high peripheral speeds (>5 m/s) and large diametrical dimensions of the seals (D >600 mm). In addition, the high carbide content of at least 15 wt. % provides an adequate wear resistance, and other alloying elements such as chromium, vanadium, molybdenum and nickel provide the material with a corresponding corrosion resistance. The aforementioned ledeburitic cast iron material with evenly distributed graphite formation can be used, for example, for the manufacture of axial face seals and cylinder liners.
摘要:
Granulator blades with a high wear resistance made of cold work tool steel, preferably with a high vanadium content and thermally treated after machining, at a temperature ranging from 500° C. to 700° C. The sharpening of the blades is effected by abrading the blades against the surface of the die plate, under suitable operating conditions.
摘要:
Disclosed is a cast iron material, especially a ledeburite cast iron material which has a high carbide content of at least 15.0 percent by weight and is provided with a characteristic, free, evenly distributed graphite embodiment that can comprise flake graphite and/or vermicular graphite and/or nodular graphite. The basic matrix can be embodied in a pearlitic and/or bainitic and/or martensitic manner according to the application thereof (diameter (D) of the seal of the running gear, peripheral velocity). The thermal conductivity of the inventive material is three to four times greater than that of white cast materials as a result of the high graphite content, thus advantageously preventing seals of running gears from fretting in case of great peripheral velocities (>5 m/s) and large diameters (D>600 mm) of the seals. Additionally, the high carbide content of at least 15 percent by weight provides for good resistance to wear while additional alloying elements such as chromium, vanadium, molybdenum, and nickel provide the material with adequate resistance to corrosion. The disclosed ledeburite cast iron material featuring an evenly distributed graphite embodiment can be used for producing axial face seals and cylinder hushes, for example.