Wear-resistant camshaft and method of producing the same
    1.
    发明授权
    Wear-resistant camshaft and method of producing the same 有权
    耐磨凸轮轴及其制造方法

    公开(公告)号:US06398881B1

    公开(公告)日:2002-06-04

    申请号:US09254704

    申请日:1999-05-19

    IPC分类号: C21D109

    摘要: The invention concerns a wear-resistant camshaft and a method of producing the same. Objects in which the application of the invention is possible and useful are all cast-iron parts which are subject to wear as a result of lubricated friction. The wear-resistant camshaft consists of cast-iron and it has a surface layer consisting of a ledeburitic remelted layer with a high cementite portion, and, lying thereunder, a martensitic hardening zone, whereby according to the invention. a. the remelted layer consists of finely dispersed ledeburitic cementite with thicknesses of ≦1 &mgr;m and a metallic matrix of a phase mixture of martensite and/or bainite, residual austenite, as well as less than 20% finely laminated pearlite with a distance of ≦0.1 &mgr;m between the lamelias, and b. the hardening layer is formed from a phase mixture of martensite and/or bainite, partially dissolved pearlite, and residual austenite. This wear-resistant camshaft according to the invention is produced by means of a high-energy surface remelting method.

    摘要翻译: 本发明涉及一种耐磨凸轮轴及其制造方法。 本发明的应用可能和有用的物体是由于润滑摩擦而遭受磨损的所有铸铁部件。 耐磨凸轮轴由铸铁构成,并且具有由具有高渗碳体部分的铅钛重熔层构成的表面层,并且位于其下方的马氏体硬化区,由此根据本发明。 重熔层由厚度<= 1um的细分散的铅辉石渗碳体和马氏体和/或贝氏体的相混合物的残余奥氏体以及小于20%的微细层压的珠光体组成,距离< lamelia和bb之间为0.1毫米。 硬化层由马氏体和/或贝氏体,部分溶解的珠光体和残余奥氏体的相混合物形成。根据本发明的耐磨凸轮轴通过高能表面重熔法制造。

    MATERIAL WITH HIGH RESISTANCE TO WEAR
    4.
    发明申请
    MATERIAL WITH HIGH RESISTANCE TO WEAR 有权
    耐磨损性高的材料

    公开(公告)号:US20130343944A1

    公开(公告)日:2013-12-26

    申请号:US13888862

    申请日:2013-05-07

    IPC分类号: B22F3/24 B22F3/15

    摘要: Material and method for the production of material with isotropic, mechanical properties and improved wear resistance and high hardness potential. Method includes producing in a powder metallurgical (PM) method a slug or ingot from a material of ledeburite tool steel alloy, and subjecting one of the slug or ingot or a semi-finished product produced from the slug or ingot to full annealing at a temperature of over 1100° C., but at least 10° C. below the fusing temperature of the lowest melting structure phase with a duration of over 12 hrs. In this manner, an average carbide phase size of the material is increased by at least 65%, a surface shape of the material is rounded and a matrix is homogenized. Method further includes subsequently processing the material into thermally tempered tools with high wear resistance occurs or into parts to which abrasive stress is applied.

    摘要翻译: 用于生产具有各向同性,机械性能和改善耐磨性和高硬度潜力的材料的材料和方法。 方法包括以粉末冶金(PM)法从铅玻璃工具钢合金的材料制成块状或锭状物,并使其中的一个或多个块状物或铸锭或由块或锭产生的半成品在温度下完全退火 超过1100℃,但低于最低熔融结构相的熔融温度至少10℃,持续时间超过12小时。 以这种方式,材料的平均碳化物相尺寸增加至少65%,材料的表面形状为圆形并且基体均匀化。 方法还包括随后将材料加工成具有高耐磨性的热回火工具,或者进入施加磨蚀应力的部件中。

    Ledeburite cast iron with a high carbide content and an evenly distributed graphite embodiment
    5.
    发明授权
    Ledeburite cast iron with a high carbide content and an evenly distributed graphite embodiment 有权
    具有高碳化物含量和均匀分布的石墨实施例的莱氏体铸铁

    公开(公告)号:US08317942B2

    公开(公告)日:2012-11-27

    申请号:US11817752

    申请日:2006-02-08

    IPC分类号: C22C37/06 C21D5/00

    摘要: A cast iron material, particularly a ledeburitic cast iron material with a carbide content of at least 15 wt. % and a characteristic free, evenly distributed graphite formation is disclosed. In this case, the evenly distributed graphite formation may comprise graphite flakes and/or vermicular graphite and/or nodular graphite. Depending on the respective application (diameter (D) of the running gear seal, peripheral speed), the basic matrix may be realized in pearlitic and/or bainitic and/or martensitic form. Due to the high graphite content, the material has a thermal conductivity that is three to four times greater than that of white cast iron materials, wherein this provides the advantage that no scoring of the running gear seals occurs at high peripheral speeds (>5 m/s) and large diametrical dimensions of the seals (D >600 mm). In addition, the high carbide content of at least 15 wt. % provides an adequate wear resistance, and other alloying elements such as chromium, vanadium, molybdenum and nickel provide the material with a corresponding corrosion resistance. The aforementioned ledeburitic cast iron material with evenly distributed graphite formation can be used, for example, for the manufacture of axial face seals and cylinder liners.

    摘要翻译: 铸铁材料,特别是具有至少15重量%的碳化物含量的铅铝铸铁材料。 公开了一种不含特征的均匀分布的石墨。 在这种情况下,均匀分布的石墨层可以包括石墨薄片和/或蠕墨石墨和/或结节状石墨。 根据各自的应用(行驶齿轮密封件的直径(D),圆周速度),基本基质可以以珠光体和/或贝氏体和/或马氏体形式实现。 由于石墨含量高,材料的导热系数比白铸铁材料的导热系数高三到四倍,这样做的优点在于,在高圆周速度(> 5 m / s)和密封件的大直径尺寸(D> 600 mm)。 此外,高碳化物含量至少为15wt。 %提供足够的耐磨性,其他合金元素如铬,钒,钼和镍为材料提供相应的耐腐蚀性。 可以使用具有均匀分布的石墨形成的上述铅铁合金铸铁材料,例如用于制造轴向面密封件和气缸套。

    LEDEBURITE CAST IRON WITH A HIGH CARBIDE CONTENT AND AN EVENLY DISTRIBUTED GRAPHITE EMBODIMENT
    7.
    发明申请
    LEDEBURITE CAST IRON WITH A HIGH CARBIDE CONTENT AND AN EVENLY DISTRIBUTED GRAPHITE EMBODIMENT 有权
    具有高碳含量和偶发分布的石墨实例的LEDEBURITE铸铁

    公开(公告)号:US20110094632A1

    公开(公告)日:2011-04-28

    申请号:US11817752

    申请日:2006-02-08

    IPC分类号: C22C37/06 C21D5/00

    摘要: Disclosed is a cast iron material, especially a ledeburite cast iron material which has a high carbide content of at least 15.0 percent by weight and is provided with a characteristic, free, evenly distributed graphite embodiment that can comprise flake graphite and/or vermicular graphite and/or nodular graphite. The basic matrix can be embodied in a pearlitic and/or bainitic and/or martensitic manner according to the application thereof (diameter (D) of the seal of the running gear, peripheral velocity). The thermal conductivity of the inventive material is three to four times greater than that of white cast materials as a result of the high graphite content, thus advantageously preventing seals of running gears from fretting in case of great peripheral velocities (>5 m/s) and large diameters (D>600 mm) of the seals. Additionally, the high carbide content of at least 15 percent by weight provides for good resistance to wear while additional alloying elements such as chromium, vanadium, molybdenum, and nickel provide the material with adequate resistance to corrosion. The disclosed ledeburite cast iron material featuring an evenly distributed graphite embodiment can be used for producing axial face seals and cylinder hushes, for example.

    摘要翻译: 公开了一种铸铁材料,特别是具有至少15.0重量%的高碳化物含量的铁铅铸铁材料,并且具有可包含片状石墨和/或蠕墨性石墨的特征性,自由均匀分布的石墨实施方案, /或球状石墨。 根据其应用(运行装置的密封件的直径(D),圆周速度)),基本基体可以以珠光体和/或贝氏体和/或马氏体的方式实施。 由于高石墨含量,本发明材料的导热性比白铸造材料的导热性高三到四倍,因此有利于防止行星齿轮的密封件在大的圆周速度(> 5m / s)的情况下磨损, 和大直径(D> 600mm)的密封件。 此外,至少15重量%的高碳化物含量提供良好的耐磨性,而另外的合金元素如铬,钒,钼和镍则为材料提供了足够的耐腐蚀性。 所公开的具有均匀分布的石墨实施例的莱氏体铸铁材料可用于例如生产轴向面密封件和气缸刷。