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公开(公告)号：US20150128392A1
公开(公告)日：2015-05-14
申请号：US14536947
申请日：2014-11-10
申请人： Caterpillar Inc.
发明人： Humam S. Talhami
IPC分类号： B24B39/04
CPC分类号： B24B39/04 , Y10T29/476
摘要： A tool, system, and process for finishing a cylindrical member is provided. The finishing tool includes an opening. The opening is sized to receive a cylindrical member. The interior wall of the tool opening is configured to reduce a roughness of the cylindrical member. The opening has a second cross-sectional area that is less than the cross-sectional area of the member. A retainer can secure the member. In response to the opening interior wall slidably contacting a finishable area of the member as the finishing tool is moved relatively closer to the member at a relative force, the roughness of the finishable area of the member is reduced to a second roughness.
摘要翻译： 提供了一种用于精加工圆柱形构件的工具，系统和工艺。 整理工具包括一个开口。 开口的尺寸被设计成容纳圆柱形构件。 工具开口的内壁构造成减小圆柱形构件的粗糙度。 开口具有小于构件的横截面面积的第二横截面积。 保持器可以固定该构件。 响应于开口内壁可滑动地接触构件的可完成区域，因为精加工工具在相对力下相对更靠近构件移动，构件的可完成区域的粗糙度减小到第二粗糙度。
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公开(公告)号：US07685717B2
公开(公告)日：2010-03-30
申请号：US10514115
申请日：2003-05-14
CPC分类号： F16C33/64 , B23P15/003 , B24B39/04 , C21D7/08 , C21D9/40 , F16C19/06 , F16C19/163 , F16C2240/18 , Y10T29/47 , Y10T29/49689 , Y10T29/497 , Y10T29/49707
摘要： At least a race (1c) of a blank (B) for forming a bearing raceway member is hardened by heating and is finished to predetermined precisions. Subsequently, the race (1c) is roller burnished for additional hardening. The blank (B) is formed from a steel for bearing manufacture and is subjected to the roller burnishing, thereby achieving a hardness of HRC65 or more at a surface of the race (1c), and a center-line average roughness Ra of 0.1 μm or less at the surface of the race (1c) and achieving a hardness of HRC60 or more at the depth of at least 0.2 mm from the surface of (1c).
摘要翻译： 用于形成轴承滚道构件的坯料（B）的至少一个座圈（1c）通过加热而硬化并且被完成到预定的精度。 随后，滚轮（1c）被辊磨抛光以进行附加硬化。 坯料（B）由用于轴承制造的钢形成，并进行辊抛光，从而在座圈（1c）的表面获得HRC65以上的硬度，中心线平均粗糙度Ra为0.1μm 或更小，并且在距离（1c）的表面至少0.2mm的深度处获得HRC60以上的硬度。
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3.发明申请Method and Device for Processing Crankshaft and Burnishing Roller for Crankshaft 审中-公开用于曲轴加工曲轴和抛光辊的方法和装置公开(公告)号：US20090307886A1
公开(公告)日：2009-12-17
申请号：US11922203
申请日：2006-06-15
申请人： Daisuke Chiba , Katsuyuki Kawasumi , Eitsugu Mori
发明人： Daisuke Chiba , Katsuyuki Kawasumi , Eitsugu Mori
IPC分类号： B24B39/04
摘要： A pair of burnishing rollers formed in a roughly disk shape are linearly disposed oppositely to each other on both sides of the shaft part of a crankshaft. The crankshaft is rotated about its axis by the rotatingly driving action of a rotating driving source (M). The pair of burnishing rollers are displaced in a direction apart from each other while the shaft part of the crankshaft is held by the outer peripheral surfaces of the pair of burnishing rollers to apply a rolling to the crankshaft.
摘要翻译： 形成为大致圆盘状的一对抛光辊在曲轴的轴部的两侧彼此相对地线性地设置。 曲轴通过旋转驱动源（M）的旋转驱动动作绕其轴线旋转。 一对抛光辊在彼此分离的方向上移动，同时曲轴的轴部被一对抛光辊的外周表面保持，以对该曲轴施加滚动。
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公开(公告)号：US20090106961A1
公开(公告)日：2009-04-30
申请号：US12292125
申请日：2008-11-12
IPC分类号： B24B39/00
CPC分类号： B24B39/04 , B24B49/16 , Y10T29/47 , Y10T29/474 , Y10T29/476 , Y10T29/477
摘要： There is disclosed a roller burnishing apparatus including a first member moved relative to an object to be burnished, a second member movable relative to the first member in a relative movement direction, a burnishing roller held by the second member such that the burnishing roller is rotatable, a biasing device which biases with a biasing force the second member relative to the first member in one of two opposite directions along the relative movement direction, and a pressing-force detecting device that detects a pressing force with which the burnishing roller is pressed against the object and which is based on the biasing force of the biasing device.
摘要翻译： 公开了一种辊抛光装置，其包括相对于被抛光物体移动的第一构件，相对于第一构件在相对移动方向上移动的第二构件，由第二构件保持的抛光辊，使得抛光辊可旋转 偏压装置，其沿着相对运动方向以两个相反方向中的一个相对于第一构件以偏置力偏置第一构件;以及按压力检测装置，其检测抛光辊被按压的按压力 该物体并且基于偏置装置的偏置力。
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公开(公告)号：US20050066700A1
公开(公告)日：2005-03-31
申请号：US10504107
申请日：2003-04-25
CPC分类号： B21H7/185 , B24B5/42 , B24B39/04 , B24B39/045 , Y10T29/17
摘要： The invention relates to a deep-rolling roller head (1) of a deep-rolling tool for the deep rolling of radii or undercuts (22) on the main and stroke journals of crankshafts (21), with a housing (2) in which one or two deep-rolling rollers are tracked with little clearance and are loosely rotatable in a roller cage (5) at a lateral distance from each other. The roller cage (5) is attached to underside (3) of the housing (2) towards the crankshaft (21) by means of pins (15) which support the roller cage (5) on its face (10) away from the deep-rolling rollers (4) and at the same time track them laterally. The housing (2) is provided with a projection (11, 12) for the support of the roller cage (5) on either end of its underside (3) towards the crankshaft (21). Pins (15) serving as fastening and tracking elements of the roller cage (5) are provided and engage the roller cage (5).
摘要翻译： 本发明涉及一种用于在曲轴（21）的主行程和行程轴颈上深度滚动半径或底切（22）的深轧辊头（1），其中壳体（2） 一个或两个深辊滚子以很小的间隙被跟踪，并且在滚子保持器（5）中以彼此横向的距离松动地旋转。 滚轮保持架（5）通过在其表面（10）上远离深度支撑滚子保持架（5）的销（15）而附接到壳体（2）的下侧（3） 滚筒（4），同时跟踪它们。 壳体（2）设置有用于在其下侧（3）的任一端向着曲轴（21）支撑滚子保持架（5）的突起（11,12）。 提供用作滚子保持架（5）的紧固和跟踪元件的引脚（15）并与滚子保持器（5）接合。
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公开(公告)号：US06691543B2
公开(公告)日：2004-02-17
申请号：US10098152
申请日：2002-03-14
IPC分类号： B21D1500
摘要： The fixed roll apparatus (8) of a fixed roll machine (1) for crankshafts (3) is constructed scissors-fashion. Two pivotable scissor arms (9 and 10) disposed opposite one another each bear a fixed roll head (13) and a support roll head (14) respectively. The support roll head (14) has two axis-parallel support rolls whose axes of rotation lie in a common plane. The support roll head (14) also has an axial guide roll which is disposed in front of the support rolls in the pivoting direction (35) for closure and whose axis of rotation is perpendicular to the axis of rotation of the crankshaft (3) and lies in a plane which forms an acute angle with the common plane of the axis of rotation of the support rolls, its diameter being larger than the width of the support roll head (14) and slightly smaller than the spacing of the adjacent oil collars of a main bearing pin or a connecting rod bearing pin.
摘要翻译： 用于曲轴（3）的固定辊机（1）的固定辊装置（8）构成剪刀式。 相互相对设置的两个可枢转的剪刀臂（9和10）分别承载固定的辊头（13）和支承辊头（14）。 支撑辊头（14）具有两个轴平行的支承辊，其旋转轴位于公共平面中。 支撑辊头（14）还具有轴向引导辊，其被布置在枢转方向（35）处的支撑辊的前面用于关闭，并且其旋转轴线垂直于曲轴（3）的旋转轴线;以及 位于与支撑辊的旋转轴线的共同平面成锐角的平面中，其直径大于支撑辊头（14）的宽度，并且略小于相邻油套的间距 主轴承销或连杆轴承销。
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7.发明授权
公开(公告)号：US6159135A
公开(公告)日：2000-12-12
申请号：US146635
申请日：1998-09-03
CPC分类号： B21H7/185 , B23P15/00 , B23P9/02 , B24B39/04 , B24B5/42 , B23P2700/07 , Y10T29/49565 , Y10T29/49996
摘要： A process for manufacturing an upper work roller for use in the deep rolling of crankshafts includes the steps of: rough sawing tool steel to form a generally cylindrical wafer, heat treating the wafer to provide it with a desired hardness, grinding of the wafer to desired dimensions to form a properly dimensioned heat treated blank wafer, a second grinding of the wafer to form a finished shape of work roller, and vibratory finishing the roller to achieve a desired microfinish thereon.
摘要翻译： 用于制造用于曲轴深轧的上工作辊的方法包括以下步骤：粗锯切工具钢，以形成大致圆柱形的晶片，热处理晶片以使其具有期望的硬度，将晶片研磨成所需的硬度 尺寸以形成适当尺寸的经热处理的空白晶片，晶片的第二次研磨以形成加工辊的成品形状，以及振动整理辊以在其上实现所需的微量精加工。
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公开(公告)号：US5943893A
公开(公告)日：1999-08-31
申请号：US82286
申请日：1998-05-20
申请人： Dieter Goedderz , Roland Heffe , Alfred Heimann , Josef Janssen
发明人： Dieter Goedderz , Roland Heffe , Alfred Heimann , Josef Janssen
摘要： A machine for hard-rolling a workpiece such as a crankshaft includes a drive apparatus (7) for rotating the crankshaft (8, 113), suspension apparatuses (9 to 17), hard-rolling devices (18 to 26, 111) movably supported by the suspension apparatuses, and a crankshaft transport apparatus (100). Each hard rolling device is a scissors jaw including two scissors arms (46, 47, 114, 115), with respective hardening roller heads (66 to 69, 118) and respective opposite counter-support heads (74, 119) mounted on the upper ends of the scissors arms facing the crankshaft. Each suspension apparatus (9 to 17) is slidably adjustable along the rotation axis (27) of the drive apparatus (7). A drive arrangement (49, 122) is connected to the lower ends of the scissors arms directed away from the crankshaft, for closing and opening the scissors arms to a maximum opening width (59, 130) that is larger than twice the maximum structural radius (60, 131) of the crankshaft. A respective angled bellcrank lever (78) is pivotally supported on each suspension apparatus, with one shank thereof pivotally connected to one scissors arm and the other shank thereof connected to a piston cylinder unit (84), which in turn is connected to the suspension apparatus (9 to 17). Guide members (88, 89) are provided for guiding the upper ends of the scissors arms.
摘要翻译： 一种用于硬化诸如曲轴的工件的机器包括用于使曲轴（8,113）旋转的驱动装置（7），悬架装置（9至17），可移动地支撑的硬质轧制装置（18至26,111） 通过悬架装置和曲轴输送装置（100）。 每个硬滚动装置是一个剪刀钳，包括两个剪刀臂（46,47,114,115），其中各个硬化辊头（66至69,118）和相应的相对的反向支撑头（74,119）安装在上部 剪刀臂的两端朝向曲轴。 每个悬挂装置（9至17）可沿着驱动装置（7）的旋转轴线（27）可滑动地调节。 驱动装置（49,122）连接到远离曲轴的剪刀臂的下端，用于将剪刀臂关闭并打开至最大开口宽度（59,130），该最大开口宽度大于最大结构半径的两倍 （60,131）。 相应的倾斜的曲拐杆（78）枢转地支撑在每个悬挂装置上，其一个柄枢轴地连接到一个剪刀臂，另一个杆连接到活塞气缸单元（84），活塞气缸单元又连接到悬架装置 （9至17）。 引导构件（88,89）用于引导剪刀臂的上端。
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公开(公告)号：US5575167A
公开(公告)日：1996-11-19
申请号：US374029
申请日：1995-01-18
摘要： Machine and method for deep rolling fillets of split-pins of engine crankshafts. Each split-pin comprises neighboring and arcuately offset crank pins connected between counter weights and has a centralized splitter fence which receives side loads from the connecting rods. Annular fillets are formed between the pins and opposite sides of the splitter fence as well as between the fillets and their associated counter weights. Limbs of the fillets at the splitter fence that describe the overlap of the split-pins are deep rolled with a high load for improving yield strength while the remaining arcuate portions of the fillets are rolled at lower loads to improve strength without undue distortion of the fence. The overlap of pin to main journals can also be rolled with increased load for increased yield strength.
摘要翻译： 用于发动机曲轴分体销深切圆角的机器和方法。 每个分针包括连接在配重之间的相邻和弧形偏移的曲柄销，并且具有从连接杆接收侧向负载的集中分配挡板。 分离器挡板的销和相对侧之间以及圆角与其相关联的配重之间形成环形圆角。 描述裂缝重叠的分叉栅栏处的四边形用高负载进行深度轧制，以提高屈服强度，而在较低的载荷下滚动剩余的圆角部分以提高强度，而不会使栅栏过度扭曲 。 针对主轴颈的重叠也可以以增加的屈服强度增加的负载滚动。
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公开(公告)号：US4290238A
公开(公告)日：1981-09-22
申请号：US104784
申请日：1979-12-18
申请人： Edward E. Judge, Jr.
发明人： Edward E. Judge, Jr.
摘要： A universal crankshaft pin and main bearing finishing machine having one pair of pin and main bearing arms with finishing shoes simultaneously engageable with one pair of pin and main bearings. A programmable controller and encoders automatically monitor drives which position and oscillate the arms over the width of the bearings for each pair of pin and main bearings until all required bearings of the crankshaft are finished. Adjustment and automatic programs are provided for different crankshafts which may vary in length, number of cylinders, stroke, axial location and width of bearings.
摘要翻译： 通用曲轴销和主轴承精整机具有一对销和主轴承臂，精加工车轮可与一对销和主轴承同时接合。 可编程控制器和编码器可自动监控驱动器的位置和摆动方式，在每一对销和主轴承的轴承宽度上，直到曲轴的所有必需轴承完成。 为不同的曲轴提供了调整和自动程序，这些曲轴的长度，气缸数，行程，轴向位置和轴承宽度可能有所不同。
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