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公开(公告)号：US20220371083A1
公开(公告)日：2022-11-24
申请号：US17879860
申请日：2022-08-03
发明人： Peter MAURER
摘要： A casting plunger system for a die casting machine includes a stationary system part and a system part which moves relative to the stationary system part in a respective casting cycle for the introduction of melt material into a casting mould. The moved system part has a plunger, a plunger rod and a rod drive unit, and is configured to decelerate at the end of a mould filling phase of the casting cycle under the effect of pressure on the melt material. A casting method for a die casting machine is provided with such a plunger system. The moved system part has a mass which can be adjusted variably between different casting cycles, and/or the moved system part consists of a moved main system part and an additional mass unit which is arranged so as to be movable relative to the main system part and is configured to decelerate, at the end of the mould fill phase of the casting cycle, later by a predefined delay time than the main system part.
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公开(公告)号：US11440087B2
公开(公告)日：2022-09-13
申请号：US17225782
申请日：2021-04-08
发明人： Peter Maurer
摘要： A casting plunger system for a die casting machine includes a stationary system part and a system part which moves relative to the stationary system part in a respective casting cycle for the introduction of melt material into a casting mould. The moved system part has a plunger, a plunger rod and a rod drive unit, and is configured to decelerate at the end of a mould filling phase of the casting cycle under the effect of pressure on the melt material. A casting method for a die casting machine is provided with such a plunger system. The moved system part has a mass which can be adjusted variably between different casting cycles, and/or the moved system part consists of a moved main system part and an additional mass unit which is arranged so as to be movable relative to the main system part and is configured to decelerate, at the end of the mould fill phase of the casting cycle, later by a predefined delay time than the main system part.
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公开(公告)号：US20210379652A1
公开(公告)日：2021-12-09
申请号：US17337507
申请日：2021-06-03
发明人： Daniel GERNER , Juergen KURZ , Andreas SYDLO
摘要： A casting unit for a die casting machine has a casting container with a casting chamber, a casting piston, which is arranged in an axially movable manner in the casting chamber, a melt bath connection opening, a melt inlet channel from the melt bath connection opening to the casting chamber, a melt outlet channel, which leads out of the casting chamber separately from the melt inlet channel, and a shut-off control valve for the melt inlet channel. The shut-off control valve has a valve main body arranged on the casting container, a valve seat and a valve closing body. The valve main body is held on the casting container at a lateral valve assembly region of the casting container in a manner accessible from the outside and includes the melt bath connection opening, and/or the casting piston is of a spool type, and the shut-off control valve is located with its valve closing body in the melt inlet channel at a flow-technical distance from the melt bath connection opening on the one hand and from the casting chamber on the other hand.
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公开(公告)号：US09233417B2
公开(公告)日：2016-01-12
申请号：US13512544
申请日：2010-11-24
CPC分类号： B22D17/02 , B22D17/04 , B22D17/08 , B22D17/2023 , B22D17/203 , B22D17/2038
摘要： A diecasting machine casting unit includes a casting chamber body having a casting chamber with a casting material inlet and outlet. A casting piston is movable forward in a longitudinal direction in the casting chamber to discharge casting material from the casting chamber under pressure via the outlet, and is movable back, whereby casting material is feedable into the casting chamber via the inlet. The casting piston extends through a through-passage of the casting chamber body from outside into the casting chamber. An area of free space of the casting chamber is formed between an outer lateral surface of the casting piston and an inner wall surface of the casting chamber body transversely relative to the casting piston longitudinal direction by an outer cross section of the casting piston being appropriately smaller than an inner cross section of the casting chamber body.
摘要翻译： 压铸机铸造单元包括铸造室主体，其具有铸造室和铸造材料入口和出口。 铸造活塞可以在铸造室中在纵向方向上向前移动，以通过出口在压力下从铸造室排出铸造材料，并且可以向后移动，由此铸造材料可经由入口进入铸造室。 铸造活塞从铸造室的外部延伸穿过铸造室主体的通道。 铸造室的自由空间的区域由铸造活塞的外侧横截面相对于铸造活塞纵向横向地形成在铸造活塞的外侧表面和铸造室主体的内壁表面之间，适当地较小 比铸造室主体的内部横截面。
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公开(公告)号：US07810550B2
公开(公告)日：2010-10-12
申请号：US11677792
申请日：2007-02-22
申请人： Norbert Erhard , Ulrich Schraegle
发明人： Norbert Erhard , Ulrich Schraegle
CPC分类号： B22D17/2038 , B22D17/04 , B22D17/30
摘要： A metering device for a hot chamber die-casting machine includes a casting container attachable to a crucible of the hot chamber die-casting machine, a riser channel in a riser channel area, and a casting piston unit for metered conveying of melt out of the crucible via the riser channel. A heating device is provided with a flameless heating unit for active heating of at least a part of the riser channel area. The heating unit is placed inside a piston rod leadthrough bore, electrically insulated from the riser channel in a riser bore containing the riser channel, or in a heater receiving space specially provided in the casting container.
摘要翻译： 一种用于热室压铸机的计量装置，包括一个可连接到热室压铸机的坩埚上的铸造容器，一个在立管通道区域中的一个上升通道，以及一个铸造活塞单元， 坩埚通过立管通道。 加热装置设置有无焰加热单元，用于主动加热至少一部分立管通道区域。 加热单元放置在活塞杆引导孔内，在包括立管通道的提升管孔中或在特别设置在铸造容器中的加热器接收空间中与提升管路电绝缘。
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公开(公告)号：US11969784B2
公开(公告)日：2024-04-30
申请号：US17879860
申请日：2022-08-03
发明人： Peter Maurer
CPC分类号： B22D17/203 , B22D17/32
摘要： A casting plunger system for a die casting machine includes a stationary system part and a system part which moves relative to the stationary system part in a respective casting cycle for the introduction of melt material into a casting mould. The moved system part has a plunger, a plunger rod and a rod drive unit, and is configured to decelerate at the end of a mould filling phase of the casting cycle under the effect of pressure on the melt material. A casting method for a die casting machine is provided with such a plunger system. The moved system part has a mass which can be adjusted variably between different casting cycles, and/or the moved system part consists of a moved main system part and an additional mass unit which is arranged so as to be movable relative to the main system part and is configured to decelerate, at the end of the mould fill phase of the casting cycle, later by a predefined delay time than the main system part.
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公开(公告)号：US11649836B2
公开(公告)日：2023-05-16
申请号：US17128698
申请日：2020-12-21
发明人： Norbert Erhard , Peter Maurer
CPC分类号： F15B3/00 , B22D17/203 , B22D17/2069 , B22D17/32
摘要： A pressure intensifier device increases pressure in a pressurized fluid chamber of a piston/cylinder unit. The pressure intensifier device has a pressure intensifier cylinder and a pressure intensifier piston, which is guided in an axially movable manner in the cylinder, wherein the pressure intensifier cylinder has an outlet region, an inlet region upstream of the outlet region and a piston guiding chamber, and the pressure intensifier piston has a piston part, which is guided in the piston guiding chamber, and a piston rod, which extends from the piston part to the inlet region, in a maximally retracted release position releases a fluid connection between the inlet region and the outlet region and, in a maximally advanced blocking position, blocks this connection with a free end portion, with which it extends into the outlet region. Over a portion that can be passed through by the free end portion of the piston rod during movement from the release position into the blocking position, the outlet region has a free passage cross section for the free piston rod end portion that is at least equal in size to a rod cross section of the free piston rod end portion. A pressure intensifier inlet valve can be controlled independently of a pressure in the pressurized fluid chamber of the piston/cylinder unit.
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公开(公告)号：US11376656B2
公开(公告)日：2022-07-05
申请号：US17337507
申请日：2021-06-03
发明人： Daniel Gerner , Juergen Kurz , Andreas Sydlo
摘要： A casting unit for a die casting machine has a casting container with a casting chamber, a casting piston, which is arranged in an axially movable manner in the casting chamber, a melt bath connection opening, a melt inlet channel from the melt bath connection opening to the casting chamber, a melt outlet channel, which leads out of the casting chamber separately from the melt inlet channel, and a shut-off control valve for the melt inlet channel. The shut-off control valve has a valve main body arranged on the casting container, a valve seat and a valve closing body. The valve main body is held on the casting container at a lateral valve assembly region of the casting container in a manner accessible from the outside and includes the melt bath connection opening, and/or the casting piston is of a spool type, and the shut-off control valve is located with its valve closing body in the melt inlet channel at a flow-technical distance from the melt bath connection opening on the one hand and from the casting chamber on the other hand.
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公开(公告)号：US20220062980A1
公开(公告)日：2022-03-03
申请号：US17459008
申请日：2021-08-27
IPC分类号： B22D17/20 , D03D27/00 , D03D15/242 , D04H11/00 , D04H1/4209
摘要： A foundry component for an apparatus for casting or handling a metal melt includes a metallic main body which is provided in a melt-contact surface region with an anticorrosion layer structure composed of one or more superposed layers. The anticorrosion layer structure has, as a sole layer or as one of a plurality of layers, a protective woven fabric body prefabricated as flexible woven fabric body from a woven fabric material which is casting temperature resistant or a nonwoven protective layer prefabricated as pliable nonwoven layer from a fiber nonwoven material or fiber paper material which is casting temperature resistant or a protective shaped body prefabricated as rigid shaped body from a material which is casting temperature resistant.
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公开(公告)号：US20210308795A1
公开(公告)日：2021-10-07
申请号：US17218437
申请日：2021-03-31
发明人： Alexander BAESGEN
IPC分类号： B23K26/342 , B22D17/22
摘要： A clamping platen for a die casting machine has a base plate body of a cast iron material, a surface layer of a stainless steel material welded onto at least one plate side of the base plate body, and a transitional layer between the base plate body and the surface layer. The surface layer is applied as a laser weld application layer.
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