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公开(公告)号:US11819913B2
公开(公告)日:2023-11-21
申请号:US16760330
申请日:2018-10-31
Applicant: OERLIKON METCO (US) INC.
Inventor: Wei Liu , Zhongming Wang , Andrew Bell
CPC classification number: B22F1/052 , B22F1/05 , B22F1/09 , B22F7/04 , C22C26/00 , C22C29/02 , C22C29/08 , C23C4/129 , B22F2007/042 , B22F2207/13 , B22F2302/10 , B22F2998/10 , B22F2999/00 , B22F2999/00 , B22F1/05 , B22F2207/13 , C22C26/00 , C22C29/067 , C22C29/02 , C22C1/05
Abstract: A mixture for forming a wear resistant layer on a substrate comprises particles of a first wear resistant particle type, particles of a second wear resistant particle type and a wear resistant layer binder for binding the first and the second wear resistant particles in the wear resistant layer when the layer is formed. As well, wear resistant particle size distributions for the first and second wear resistant particle types have a first mode and a second mode. The first particle type is associated with the first mode and the second particle type is associated with the second mode. Moreover, a number of first wear resistant particles associated with the first mode is larger than a number of second wear resistant particles associated with the second mode. Further, the second mode is larger than the first mode.
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公开(公告)号:US20150319833A1
公开(公告)日:2015-11-05
申请号:US14650360
申请日:2013-12-19
Applicant: OERLIKON METCO (US) INC.
Inventor: Ronald J. MOLZ
IPC: H05H1/28
Abstract: Nozzle for thermal spray gun, thermal spray gun and method of optimizing nozzle of thermal spray gun. The nozzle includes a central bore comprising a conical bore and a cylindrical bore. The conical bore is delimited by a conical wall surface in a conical bore section, the cylindrical bore is delimited by a cylindrical wall surface in a cylindrical bore section, and the conical bore section and the cylindrical bore section are structured so that heat is removed more rapidly from the conical wall than from the cylindrical wall.
Abstract translation: 热喷枪用喷嘴,热喷枪喷枪,热喷枪喷嘴优化方法。 喷嘴包括中心孔,该中心孔包括锥形孔和圆柱形孔。 锥形孔由锥形孔部分中的锥形壁表面限定,圆柱形孔由圆柱形孔部分中的圆柱形壁表面限定,并且锥形孔部分和圆柱形孔部分被构造成使得热量被更多地去除 从圆锥形壁快而不是圆柱形壁。
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公开(公告)号:US12234380B2
公开(公告)日:2025-02-25
申请号:US17298426
申请日:2019-12-12
Applicant: OERLIKON METCO (US) INC.
Inventor: Gregory Szyndelman , Scott Wilson
IPC: C09D5/08 , B22F1/102 , C10M103/04 , C10M103/06 , C10M107/32 , C10M111/04 , C23C4/06 , C10N30/06 , C10N50/08 , C10N70/00
Abstract: Thermal spray coating obtained from a thermal spray powder material containing at least one of Aluminum-containing particles, Magnesium-containing particles, and Titanium-containing particles mechanically alloyed to a transition metal. The coating includes Aluminum, Magnesium, or Titanium alloy portions alloyed to the transition metal. The thermal spray powder is obtained of Aluminum, Magnesium, or Titanium containing particles mechanically alloyed to a transition metal.
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公开(公告)号:US20250003030A1
公开(公告)日:2025-01-02
申请号:US18705809
申请日:2022-11-04
Applicant: OERLIKON METCO (US) INC.
Inventor: Dongmyoung LEE , Satya N. KUDAPA
Abstract: A Ni—Cr—W—Mo—La alloy material powder for additive manufacturing has a composition of: 18.0-22.0 wt % Cr; 12.0-15.0 wt % W; 1.0-3.0 wt % Mo; 0.15-0.75 wt % Al; 0.005-0.05 wt % La; 0.001≤C≤0.045 wt %; and 0.005≤Si≤0.20 wt %; and remainder Ni and unavoidable residual elements and impurities. The powder has a general size distribution between 10 and 100 μm.
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5.
公开(公告)号:US12076788B2
公开(公告)日:2024-09-03
申请号:US17607563
申请日:2020-05-03
Applicant: Oerlikon Metco (US) Inc.
Inventor: Cameron Jacob Eibl
CPC classification number: B22F1/12 , B22F1/09 , C22C30/00 , C22C32/0047 , B22F2301/35 , B22F2302/05 , B22F2302/10
Abstract: Disclosed herein are embodiments of a powder feedstock, such as for bulk welding, which can produce welds. The powder feedstock can include high levels of boron, and may be improved over previously used cored wires. Coatings can be formed from the powder feedstock which may have high hardness in certain embodiments, and low mass loss under ASTM standards.
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6.
公开(公告)号:US20240141472A1
公开(公告)日:2024-05-02
申请号:US18282353
申请日:2022-05-02
Applicant: OERLIKON METCO (US) INC.
Inventor: Jonathan GUTLEBER , Ville Hermanni ERONEN , Guido REISEL
CPC classification number: C23C4/129 , B22F1/052 , B22F1/065 , B22F1/09 , B22F1/12 , C23C4/067 , B22F2302/105 , B22F2302/253 , B22F2304/058 , B22F2304/10 , B22F2999/00
Abstract: A thermal spray material feedstock is provided for “flash-carbide” coatings. Flash carbide coatings are thin, dense, and smooth thermal spray coatings that self-activate the substrate. Flash-carbide coatings form and peen the coating to impart compressive stress for good adhesion and corrosion resistance. To achieve this combination of properties and performance, a powder that includes fine, dense, and angular particles is used; however, this powder alone results in a poor deposition efficiency of typically less than 20%. The present disclosure mitigates the poor deposition efficiency of this powder alone by providing a composition having two or more different particles at a specific ratio to improve deposition efficiency with sufficient optimized stress and corrosion properties and, in some cases, an increase in coating performance.
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公开(公告)号:US20240109813A1
公开(公告)日:2024-04-04
申请号:US18264086
申请日:2022-02-04
Applicant: Oerlikon Metco (US) Inc.
Inventor: Dianying CHEN , Aaron PEGLER , Gopal DWIVEDI , Mitchell R DORFMAN
IPC: C04B35/622 , C04B35/16
CPC classification number: C04B35/62222 , C04B35/16 , C04B2235/5436 , C04B2235/5463 , C04B2235/77 , C04B2235/9607
Abstract: A method of applying an environmental barrier coating and an environmental barrier coating. The method includes applying a high apparent density powder via a high temperature and high velocity (HTHV) process. The high apparent density powder comprises at least one of rare earth silicates; mullite or alkaline silicate.
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公开(公告)号:US11939646B2
公开(公告)日:2024-03-26
申请号:US17288186
申请日:2019-10-25
Applicant: Oerlikon Metco (US) Inc.
Inventor: James Vecchio , Justin Lee Cheney , Jonathon Bracci , Petr Fiala
CPC classification number: C22C19/056 , C23C4/06
Abstract: Disclosed herein are embodiments of nickel-based alloys. The nickel-based alloys can be used as feedstock for PTA and laser cladding hardfacing processes, and can be manufactured into cored wires used to form hardfacing layers. The nickel-based alloys can have high corrosion resistance and large numbers of hard phases such as isolated hypereutectic hard phases.
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公开(公告)号:US20240011403A1
公开(公告)日:2024-01-11
申请号:US18271160
申请日:2022-01-21
Applicant: OERLIKON METCO (US) INC.
Inventor: Dianying CHEN
Abstract: An environmental barrier coating topcoat for improved resistance to calcium-magnesium-aluminosilicate (CMAS) degradation is disclosed. The CMAS mitigation compositions are based on spinel-containing materials. A CMAS-resistant multilayer structure on a substrate, the multi-CMAS-resistant topcoat 140 layer structure including a bond coating layer on the substrate; a hermetic EBC layer on the bond coating layer; and a CMAS-resistant topcoat layer including at least one of AB2O4 materials (A=Mg, Ni, Co, Cu, Mn, Ti, Zn, Be, Fe or combinations thereof; and B=Al, Fe, Cr, Co, V or combinations thereof); AB2O4 materials mixture with AxOy (A=Mg, Ni, Co, Cu, Mn, Ti, Zn, Be, Fe); AB2O4 materials mixture with BxOy (B=Al, Fe, Cr Co, V); AB2O4 materials mixture with RE2Si2O7 or RE2SiO5 silicate (RE=rare earth material); AB2O4 with rare earth oxides-stabilized Zirconia; AB2O4 with rare earth oxides-stabilized Hafnia; AB2O4 with aluminosilicates; AB2O4 with rare earth garnets; and MgO, NiO, Co2O3, Al2O3.
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10.
公开(公告)号:US20240010569A1
公开(公告)日:2024-01-11
申请号:US18260095
申请日:2022-01-04
Applicant: Oerlikon Metco (US) Inc.
Inventor: Timothy Tadros SHAROBEM
IPC: C04B35/488 , C04B35/622 , C23C4/11
CPC classification number: C04B35/488 , C04B35/62222 , C23C4/11 , C04B2235/3246 , C04B2235/3225 , C04B2235/9607 , F01D5/288
Abstract: A thermal spray material that exhibits improved thermal conductivity and solid particle erosion resistance is provided for thermal barrier coatings. The thermal spray material forms a thermally stable coating when thermally sprayed. The coating includes at least one phase that exhibits improved thermal conductivity and at least one phase that exhibits improved solid particle erosion resistance.
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