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公开(公告)号:US20210062304A1
公开(公告)日:2021-03-04
申请号:US16962224
申请日:2019-08-14
Applicant: ZHUHAI RUNXINGTAI ELECTRICAL CO., LTD
Inventor: Huaide Ren , Jicheng Wang , Gunan Li , Jie Tan , Ying Zhang , Mingfeng Wang
Abstract: The present invention provides a high thermal conductivity aluminum alloy, which comprises the following components in percentage by weight: Al: 80%-90%; Si: 6.5%-8.5%; Fe: 0.2%-0.5%; Zn: 0.8%-3%; V: 0.03%-0.05%; Sr: 0.01%-1%; graphene: 0.02%-0.08%. In the high thermal conductivity aluminum alloy of the present invention, alloying elements including Si, Fe, and Zn are optimized; Sr, V, graphene, among others are added. The amount of each component is controlled so that they coordinate to ALLOW high thermal conductivity, good casting performance and excellent semi-solid die-casting property. Graphene is introduced to the high thermal conductivity aluminum alloy of the present invention to exploit the good thermal conductivity of graphene, allowing the formation of a high thermal conductivity aluminium alloy.
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公开(公告)号:US10322448B2
公开(公告)日:2019-06-18
申请号:US15511457
申请日:2015-09-17
Applicant: ZHUHAI RUNXINGTAI ELECTRICAL CO., LTD
Inventor: Huaide Ren , Victor Wang , Gunan Li , Ying Zhang
Abstract: An alloy modifying agent for use in preparing a metal semisolid slurry, where the components and mass ratio thereof is silicon:iron:copper:manganese:magnesium:zinc:titanium:lead:aluminum having a mass ratio of (6.05-6.95):(0.15-0.45):(0.12-0.65):(0.002-0.006):(0.001-0.5):(0.025-0.05):(0.002-0.08):(0.002-0.06):(90.5-93.2). Also, a method for preparing the alloy modifying agent and a method for using the alloy modifying agent. The alloy modifying agent is capable of increasing the solid-liquid ratio and the spherical crystal content of the semisolid slurry, increasing the preparation efficiency of the semisolid slurry and the quality of the slurry, and ensuring the quality of a final die casting product.
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公开(公告)号:US11958104B2
公开(公告)日:2024-04-16
申请号:US17201662
申请日:2021-03-15
Applicant: ZHUHAI RUNXINGTAI ELECTRICAL CO., LTD.
Inventor: Ying Zhang , Jicheng Wang , Gunan Li , Bingfeng Liu , Yong Wang , Huaide Ren
Abstract: A slurrying device includes a slurrying tank and a rotor stirrer. The rotor stirrer includes a stirring drum, a transmission gear arranged at an end face of the stirring drum configured to face the slurrying tank, and a rotor stirring rod configured to extend from the stirring drum and into the slurrying tank to stir a slurrying liquid in the slurrying tank. The rotor stirring rod is meshed with the transmission gear and configured to revolve along a planar trajectory of the transmission gear while simultaneously rotating. The rotor stirrer further includes a driving device provided at the stirring drum and configured to drive the rotor stirring rod to rotate via the transmission gear.
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公开(公告)号:US10081054B2
公开(公告)日:2018-09-25
申请号:US15512825
申请日:2015-09-17
Applicant: ZHUHAI RUNXINGTAI ELECTRICAL CO., LTD
Inventor: Huaide Ren , Victor Wang , Gunan Li , Ying Zhang
CPC classification number: B22D17/007 , B22D17/08 , B22D18/02 , B22D21/007 , B22D21/04 , C22C21/04
Abstract: A die-casting process method for die-cast molding of a metal in a semi-solid state, wherein a semi-solid state die-casting machine is used as a processing device and a pulper is used as a device for preparing and delivering a slurry in a semi-solid state; the method comprises the steps: spraying a mold release agent and mold clamping; melting the raw material and keeping the temperature; adding a metal modificator into the molten raw material to prepare the slurry in a semi-solid state; transferring the slurry in a semi-solid state into a mold by the pulper; die-casting, opening the mold and exporting a die-cast; removing the sprue to obtain the final die-cast. In the process method, a metal modificator is added to the liquid metal raw material during the preparation of the slurry in a semi-solid state so as to generate more crystal nuclei, so that die-cast products have better mechanical properties; by way of die-casting the slurry in a semi-solid state, during mold stripping the die-cast is low in temperature and small in deformation quantity, and the best shapes and surface smoothness of the product can be guaranteed; and the die-cast is compact interiorly with producing air holes, and the best interior structure and mechanical properties of the die-cast product are guaranteed.
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公开(公告)号:US11898224B2
公开(公告)日:2024-02-13
申请号:US16962224
申请日:2019-08-14
Applicant: ZHUHAI RUNXINGTAI ELECTRICAL CO., LTD
Inventor: Huaide Ren , Jicheng Wang , Gunan Li , Jie Tan , Ying Zhang , Mingfeng Wang
CPC classification number: C22C21/02 , B22D17/007 , C22C1/06 , C22C1/1036 , C22C1/12 , C22C1/1073
Abstract: The present invention provides a high thermal conductivity aluminum alloy, which comprises the following components in percentage by weight: Al: 80%-90%; Si: 6.5%-8.5%; Fe: 0.2%-0.5%; Zn: 0.8%-3%; V: 0.03%-0.05%; Sr: 0.01%-1%; graphene: 0.02%-0.08%. In the high thermal conductivity aluminum alloy of the present invention, alloying elements including Si, Fe, and Zn are optimized; Sr, V, graphene, among others are added. The amount of each component is controlled so that they coordinate to ALLOW high thermal conductivity, good casting performance and excellent semi-solid die-casting property. Graphene is introduced to the high thermal conductivity aluminum alloy of the present invention to exploit the good thermal conductivity of graphene, allowing the formation of a high thermal conductivity aluminium alloy.
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公开(公告)号:US11752548B2
公开(公告)日:2023-09-12
申请号:US17413762
申请日:2019-12-02
Applicant: ZHUHAI RUNXINGTAI ELECTRICAL CO., LTD
Inventor: Ying Zhang , Jie Tan , Jicheng Wang , Gunan Li , Ziqiang Huang , Huaide Ren
CPC classification number: B22D43/004 , B22D1/00 , B22D17/007 , B22D27/02 , B22F1/148 , C22F1/04 , B22F9/08
Abstract: A die casting method includes stirring an aluminum alloy liquid in a stirrer under an airtight vacuum condition. The stirrer includes an electromagnetic inductor and a stirring rod. The aluminum alloy liquid is simultaneously subjected to an electromagnetic stirring in a direction of a magnetic field generated by the electromagnetic inductor and a mechanical stirring under a rotation action of the stirring rod. The aluminum alloy liquid is stirred for 20-80 minutes until the aluminum alloy liquid becomes semisolid to obtain a semisolid aluminum alloy slurry. The method further includes injecting the semisolid aluminum alloy slurry into a filter die to perform die casting molding at an injection speed of 1.5-2.5 m/s, an injection specific pressure of 30-80 MPa, a pressurization pressure of 60-80 MPa, and a temperature of the filter die of 250-400° C., and maintaining pressure for 7-30 seconds to obtain the filtering cavity.
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公开(公告)号:US11059094B2
公开(公告)日:2021-07-13
申请号:US15874861
申请日:2018-01-18
Applicant: ZHUHAI RUNXINGTAI ELECTRICAL CO., LTD.
Inventor: Huaide Ren , Ying Zhang , Jicheng Wang , Gunan Li
Abstract: A method for preparing semisolid slurry. The method is achieved using a device for preparing semisolid slurry. The device includes a slurry vessel and a mechanical stirring rod. The mechanical stirring rod includes a first end and a second end extending into the slurry vessel. The method includes: S1. putting a molten alloy having a first preset temperature into the slurry vessel; S2. cooling the molten alloy to a second preset temperature, positioning the second end of the mechanical stirring rod to be 5-25 mm higher than the bottom wall of the slurry vessel, rotating the mechanical stirring rod and injecting a cooling medium into the mechanical stirring rod; and S3: allowing the temperature of the molten alloy to be 10-90 degrees centigrade lower than the liquidus temperature of the molten alloy, stopping stirring and cooling, to yield a semisolid slurry.
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公开(公告)号:US10682693B2
公开(公告)日:2020-06-16
申请号:US15874858
申请日:2018-01-18
Applicant: ZHUHAI RUNXINGTAI ELECTRICAL CO., LTD.
Inventor: Huaide Ren , Ying Zhang , Jicheng Wang , Gunan Li
Abstract: A method for continuous semisolid die casting. The method is achieved using an apparatus for continuous semisolid die casting. The apparatus includes: a first preparation device for producing a nucleating agent, a second preparation device for producing semisolid slurry, a semisolid die casting machine, and a central controller. The second preparation device includes a slurry generator. The method includes: controlling, by the central controller, the first preparation device to produce a solid nucleating agent, and delivering the solid nucleating agent to the slurry generator of the second preparation device; controlling, by the central controller, the second preparation device to produce semisolid slurry, and delivering the semisolid slurry to the semisolid die casting machine; and controlling, by the central controller, the semisolid die casting machine to perform semisolid die casting.
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