HETEROGENEOUS MICROSTRUCTURED ALUMINUM ALLOYS

    公开(公告)号:US20230357899A1

    公开(公告)日:2023-11-09

    申请号:US18246351

    申请日:2021-10-08

    CPC classification number: C22C21/00

    Abstract: Non-equilibrium conditions and distinctive process-dynamics give laser-powder bed fusion (L-PBF) inherent capability to produce unique microstructural-features. However, alloy-design strategies that not only tackle printability-related challenges but also capitalize on such inherent capability, are imperative. Hence, an alloy-design strategy that integrates concepts of grain-refinement and eutectic-solidification is proposed. Consequently, an Al-3Ni-1Ti-0.8Zr (wt. %) alloy has been designed and processed with L-PBF. The alloy exhibits a wide processing-window, indicating excellent printability, and hierarchical features-enabled heterogeneous grain-structured microstructure; a high synergistic as-built strength-ductility is thus obtained. Notably, wide processing-window allows fine-tuning of as-built microstructure, whereas heterogeneous microstructure potentially allows activation of back-stress strengthening and work-hardening.

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