Abstract:
Method of making a leather-like sheet material having a low bounce impact elasticity, which comprises: (a) mixing (i) a solvent solution of a polymer (A) consisting mainly of an elastomer and (ii) a dispersion in a liquid of a polymer (B) consisting mainly of an elastomer, thereby obtaining a composite solution containing fine particles of (B) dispersed in a solution of polymer (A); (b) coating a sheet or impregnating a fibrous mat substrate with the composite solution; (c) immersing the substrate in a coagulation bath to deposit and coagulate both polymers; and (d) drying said sheet or mat.
Abstract:
A leather-like sheet composed of a microfine-fiber entangled body made of bundles of microfine fibers and an elastic polymer impregnated therein. The bundles of microfine fibers are composed of microfine monofibers having an average cross-sectional area of 0.1 to 30 μm2 and have an average cross-sectional area of 40 to 400 μm2. The bundles of microfine fibers exist in a density of 600 to 4000/mm2 on a cross section taken along the thickness direction of the microfine-fiber entangled body. The elastic polymer contains 30 to 100% by mass of a polymer of ethylenically unsaturated monomer. The polymer of ethylenically unsaturated monomer is composed of a soft component having a glass transition temperature (Tg) of less than −5° C., a crosslinkable component, and optionally a hard component having a glass transition temperature (Tg) of higher than 50° C. and another component. The polymer of ethylenically unsaturated monomer is bonded to the microfine fibers in the bundles of microfine fibers. The leather-like sheet has a flexibility and hand such as dense feeling each resembling natural leathers and a high quality appearance. The leather-like sheet is highly stable in quality such as fastness and surface abrasion resistance and excellent in practical performance.
Abstract:
The present invention provides a floating-type substrate conveying and processing apparatus that floats a substrate to be processed. The device includes a floating stage that floats the substrate, a liquid supplier placed above the floating stage via the substrate to supply a process liquid to a surface of the substrate, and a moving mechanism for holding the substrate as detachable at opposite ends of the substrate, at a floating height of the substrate, and for moving the substrate on the floating stage. The floating stage is formed of a porous member and has a plurality of suction apertures airtightly defined in a porous portion of the porous member. The floating stage injects gas through the porous portion and sucks gas through the suction apertures to float the substrate placed on the porous portion.
Abstract:
In a method and apparatus for manufacturing an electric motor, a cylindrical stator core circumferentially dividable to plural core components is inserted into a circular internal surface of a motor housing. In this case, the motor housing is heated to be expanded thermally thereby enlarge the circular internal surface thereof. Then, the stator core is fit over the external surface of an insertion guide head of a generally cylindrical shape, and the insertion guide head is moved upward toward the thermally expanded motor housing secured on a fixed table to insert the stator core inside the motor housing. When the insertion guide head reaches a predetermined axial position inside the motor housing, a pressing mechanism incorporated in the insertion guide head is operated to press the plural core components on the circular internal surface of the motor housing. Then, the motor housing is contracted as the temperature thereof goes down, whereby the plural core components are secured such that each of core components is pressed at lateral surfaces thereof on the next core components in the circumferential direction as a result of being pressed by the circular internal surface of the motor housing.
Abstract:
A brake ECU uses a control pressure acquired from a control pressure sensor to determine whether a valve closing operation abnormality or a valve opening operation abnormality occurs in one of a pressure increasing linear control valve and an adjusted flow rate cut valve in a state where a hydraulic pressure is supplied from an accumulator. The brake ECU controls, if the brake ECU determines that an abnormality occurs, respectively the control valve and the cut valve to change to an open state or a closed state, and identifies, based on a change in the control pressure acquired from the control pressure sensor, in which of the control valve and the cut valve the valve opening operation abnormality or the valve closing operation abnormality occurs. The brake ECU can use, after a valve in which the valve opening operation abnormality or the valve closing operation abnormality occurs is identified, a valve in which the abnormality does not occur to carry out brake control.
Abstract:
A leather-like sheet composed of a microfine-fiber entangled body made of bundles of microfine fibers and an elastic polymer impregnated therein. The bundles of microfine fibers are composed of microfine monofibers having an average cross-sectional area of 0.1 to 30 μm2 and have an average cross-sectional area of 40 to 400 μm2. The bundles of microfine fibers exist in a density of 600 to 4000/mm2 on a cross section taken along the thickness direction of the microfine-fiber entangled body. The elastic polymer contains 30 to 100% by mass of a polymer of ethylenically unsaturated monomer. The polymer of ethylenically unsaturated monomer is composed of a soft component having a glass transition temperature (Tg) of less than −5° C., a crosslinkable component, and optionally a hard component having a glass transition temperature (Tg) of higher than 50° C. and another component. The polymer of ethylenically unsaturated monomer is bonded to the microfine fibers in the bundles of microfine fibers. The leather-like sheet has a flexibility and hand such as dense feeling each resembling natural leathers and a high quality appearance. The leather-like sheet is highly stable in quality such as fastness and surface abrasion resistance and excellent in practical performance.
Abstract:
A method of producing an entangled sheet of microfine long fibers using long fibers for forming microfine fibers. The method includes a step of forming a long-fiber web made of long fibers for forming microfine fibers, at least one component of the long fibers being a water-soluble, thermoplastic polyvinyl alcohol resin; a step of entangling the long-fiber web to form a long-fiber entangled sheet; a step of shrinking the long-fiber entangled sheet to form a long-fiber shrunk sheet; and a step of converting the long fibers for forming microfine fibers in the long-fiber shrunk sheet to microfine long fibers, thereby producing the entangled sheet of microfine long fibers. The step of entangling is conducted so as to allow the long-fiber entangled sheet to have an interlaminar peel strength of 2 kg/2.5 cm or more. The step of shrinking is conducted so as to shrink in an areal shrinkage of 35% or more.
Abstract:
The suede artificial leather of the present invention comprises a three-dimensional entangled body comprising a superfine fiber having a fineness of 0.2 dtex or less and an elastomeric polymer A, and satisfies the requirements (1) to (4) as specified in the specification. By meeting the requirements, the suede artificial leather acquires excellent color fastness to light and color development in a wide range of colors and a high quality with good suede feeling, surface touch, hand, mechanical properties and color fastness.
Abstract:
The present invention provides a floating-type substrate conveying and processing apparatus that floats a substrate to be processed. The device includes a floating stage that floats the substrate, a liquid supplier placed above the floating stage via the substrate to supply a process liquid to a surface of the substrate, and a moving mechanism for holding the substrate as detachable at opposite ends of the substrate, at a floating height of the substrate, and for moving the substrate on the floating stage. The floating stage is formed of a porous member and has a plurality of suction apertures airtightly defined in a porous portion of the porous member. The floating stage injects gas through the porous portion and sucks gas through the suction apertures to float the substrate placed on the porous portion.
Abstract:
The substrate for artificial leathers of the invention comprises an entangled nonwoven fabric which is mainly made of bundles of polyamide microfine fibers and an elastic polymer which is impregnated into intervening spaces in the entangled nonwoven fabric. The single fiber fineness of polyamide microfine fibers is 0.2 dtex or less. The bundles of polyamide microfine fibers have an average tenacity of 3.5 cN/dtex or more and an average elongation of 60% or less. Despite its extremely low apparent specific gravity of 0.30 or less, the substrate for artificial leathers exhibits high mechanical properties as evidenced by a tear strength of 50 N/mm or more. Thus, the substrate for artificial leathers is well balanced between the mechanical properties, feel and light weight which are required particularly in sport shoes applications to an extent not conventionally attained.