CONTROLLING A BRUSHLESS MOTOR
    3.
    发明申请

    公开(公告)号:US20240388226A1

    公开(公告)日:2024-11-21

    申请号:US18789892

    申请日:2024-07-31

    Abstract: The present invention relates broadly to commutation control of a BLDC motor for use with, for example, a power tool. The method uses a controller to control a BLDC motor in the event of a position sensor failure. Rather than ceasing operation of the motor and indicating a fault or error message to the user, the present invention determines when the next transition should occur based on the time between past hall transitions using a timer. Thus, if one or two position sensors are no longer providing position information to the controller, the controller can determine when the transitions would be changing based on past transitions to continue controlling the motor and prevents the motor from ceasing operation.

    SHORT CIRCUIT PROTECTION FOR A BLDC MOTOR

    公开(公告)号:US20220311372A1

    公开(公告)日:2022-09-29

    申请号:US17694249

    申请日:2022-03-14

    Abstract: The present invention relates to switching element protection of a BLDC motor, such as used with a power tool. The present invention checks each switching element of a power stage individually for a short circuit when a trigger of the tool is actuated. Each switching element is turned ON for a period of time (such as 1-5 microseconds, for example), current flowing through the half-bridge or the full power stage is measured, and that switching element is turned OFF. When the current is greater than or equal to a threshold (such as 5 A, for example), the controller stops and indicates a fault condition. By testing each switching element in order, the controller is able to determine whether the shorted switching element is the opposite one in the half-bridge being tested.

    Controlling a brushless motor
    7.
    发明授权

    公开(公告)号:US12095402B2

    公开(公告)日:2024-09-17

    申请号:US17694228

    申请日:2022-03-14

    CPC classification number: H02P6/12 B25B21/004 H02P6/15 H02P6/16

    Abstract: The present invention relates broadly to commutation control of a BLDC motor for use with, for example, a power tool. The method uses a controller to control a BLDC motor in the event of a position sensor failure. Rather than ceasing operation of the motor and indicating a fault or error message to the user, the present invention determines when the next transition should occur based on the time between past hall transitions using a timer. Thus, if one or two position sensors are no longer providing position information to the controller, the controller can determine when the transitions would be changing based on past transitions to continue controlling the motor and prevents the motor from ceasing operation.

    Tool and motor anti-rotation
    8.
    发明授权

    公开(公告)号:US12090606B2

    公开(公告)日:2024-09-17

    申请号:US17028054

    申请日:2020-09-22

    CPC classification number: B25B21/004

    Abstract: The present invention relates to a motorized hand tool having a motor with a motor front casing adapted to resist rotation of the motor with respect to a housing of the tool, without use of extra fasteners or machining operations. The motor front casing includes first and second flanges and first and second tabs that protrude radially outwardly and that are disposed proximal to respective ends of the flanges. When the motor is installed, the tabs abut a ratchet head housing and are sandwiched between the ratchet head housing and a rib if a tool housing to resist motor rotation and ensure all forces are distributed across a whole face of the rib to minimize deformation of the rib and/or tool housing.

    CONTROLLING BRUSHLESS MOTOR COMMUTATION

    公开(公告)号:US20220311365A1

    公开(公告)日:2022-09-29

    申请号:US17694260

    申请日:2022-03-14

    Abstract: The present invention relates to a method of commutation control of a BLDC motor. The method uses a controller to control the BLDC motor using a modified six-step commutation. The method adds six intermediate steps that overlap the six-step commutation. Each of the six steps overlap with preceding and following steps, resulting in six additional intermediate steps in which all three phases are active. By doubling the number of steps, current and torque will vary less over time compared with current solutions without increasing the size or changing the design of the motor.

    CONTROLLING A BRUSHLESS MOTOR
    10.
    发明申请

    公开(公告)号:US20220311364A1

    公开(公告)日:2022-09-29

    申请号:US17694228

    申请日:2022-03-14

    Abstract: The present invention relates broadly to commutation control of a BLDC motor for use with, for example, a power tool. The method uses a controller to control a BLDC motor in the event of a position sensor failure. Rather than ceasing operation of the motor and indicating a fault or error message to the user, the present invention determines when the next transition should occur based on the time between past hall transitions using a timer. Thus, if one or two position sensors are no longer providing position information to the controller, the controller can determine when the transitions would be changing based on past transitions to continue controlling the motor and prevents the motor from ceasing operation.

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