Abstract:
A sanitary napkin having a gas permeable nonwoven baffle is provided in which a composite baffle is formed by joining webs of a meltblown polyolefin and a spunbonded polyolefin with the spunbonded polyolefin web providing a surface for garment attachment adhesive reception.
Abstract:
Improved nonwoven fabric laminate including one or more tissue plies as an outside layer, a middle layer as a primary strength bearing member comprising a scrim carrying a heat reactable plastisol adhesive and, on the side of the scrim opposite from the tissue, a layer of meltblown microfibers. The resulting combination, when bonded by means of the adhesive on the scrim, provides windows of relatively unbonded fibers reinforced with bonded scrim threads. Preferably, the microfiber web is substantially unbonded prior to combining with the other components so that a bulky and soft material results in the window areas between the scrim threads. Also preferably the tissue is low porosity formed from essentially unrefined or only slightly refined pulp. Such laminates find ideal applications as substitutes for cloth, particularly in disposable garments and other fabrics for medical use. For these purposes and others, various treatments may be applied to achieve properties such as water repellency, fire retardency, alcohol repellency, and the combination may be physically compacted for even further softness. The combination exhibits improved water repellency, tactile and strength properties.
Abstract:
A breathable barrier which includes:A. a first layer which is a porous sheet having a first side and a second side; andB. a second layer joined to the first side of the first layer, which second layer is a continuous film of a polymeric latex material, in which:the film is not microporous in that it is substantially free of voids which connect the two surfaces of the film; andthe film has an average thickness of from about 10 to about 250 microns;wherein the first layer side of the second layer is intimately comingled with at least some of the fibers at the surface of the first side of the first layer, none of the pores at the surface of the first side of the first layer are so large as to significantly adversely affect the barrier properties of the breathable barrier as a consequence of the comingling, and the breathable barrier has a water vapor transmission rate at 37.degree. C. and about 50 percent relative humidity of from about 100 to about 2,200 g/m.sup.2 /24 hours and is impermeable to 0.9 percent by weight saline solution at about 21.degree. C. for a period of at least about one hour at a hydrostatic head of at least about 11.4 cm.In place of a coating, the continuous film can be a preformed film of a water-soluble polymeric material which is laminated to the porous sheet. In preferred embodiments, the porous sheet is a meltblown nonwoven web. The disclosed breathable barrier is especially useful as outer covers and baffles in such disposable absorbent articles as diapers, sanitary napkins, and incontinent pads. The breathable barrier also can be used in more durable or protective type applications including garments such as rainwear.
Abstract:
A multilayer nonwoven fabric is disclosed which comprises at least two layers of nonwoven web. Each nonwoven web comprises a plurality of monofilaments of a thermoplastic material. In at least one of the webs the monofilaments have a bilobal cross-section. Preferably, the fabric includes two layers of nonwoven web with the monofilaments of the first web having the bilobal cross-section and the monofilaments of the second web having a trilobal or branched cross-section.
Abstract:
A breathable, multilayer, clothlike barrier especially suitable for use as an outer cover or baffle in such disposable absorbent articles as diapers, sanitary napkins, and incontinent pads, which barrier has at least three layers:A. a first layer which is a porous meltblown nonwoven web having a first side and a second side;B. a second layer joined to the first side of the first layer, which second layer is a continuous film of a poly(vinyl alcohol), in which:the film is not microporous in that it is substantially free of voids which connect the two surfaces of the film; andthe film has an average thickness of from about 3 to about 250 microns; andC. a third layer joined to either the second layer or the second side of the first layer, which third layer is a porous nonwoven web;wherein the first layer side of the second layer is intimately comingled with at least some of the fibers of the first side of the first layer, none of the pores at the surface of the first side of the first layer are so large as to significantly adversely affect the barrier properties of the barrier as a consequence of said comingling, and the barrier has a water vapor transmission rate at 37 degrees about fifty percent relative humidity of from about 100 to Celsius and about 5,000 g/m.sup.2 /24 hour and is impermeable to 0.9 percent by weight saline solution at about 21 degrees C. for a period of at least about one hour at a hydrostatic head of at least about 11.4 cm.
Abstract:
Nonwoven webs are disclosed which comprise monofilaments or fibers of a thermoplastic material. Basically, the improvement comprises the use of monofilaments or fibers which have a bilobal shaped cross-section. Nonwoven webs made according to this invention are particularly suited to be used for liners for disposable diapers as well as wraps for catamenial devices. Methods are also disclosed for producing such nonwoven webs.
Abstract:
A nonwoven fabric is disclosed which comprises at least two layers of nonwoven web adjacent to and bonded to each other. Each web comprises a plurality of monofilaments of a thermoplastic material. In one of the webs, the thermoplastic material is polypropylene. In another of the layers, the thermoplastic material is polyethylene. Advantages of this combination of nonwoven webs comprising these polymers in layers in a multilayer nonwoven fabric are disclosed which include increased softness and tensile strength.