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    HIGH TEMPERATURE HEAT INTEGRATION METHOD OF MAKING CARBON BLACK
    2.
    发明申请
    HIGH TEMPERATURE HEAT INTEGRATION METHOD OF MAKING CARBON BLACK 审中-公开
    制造炭黑的高温热合成方法

    公开(公告)号：US20170058128A1

    公开(公告)日：2017-03-02

    申请号：US15241771

    申请日：2016-08-19

    申请人： MONOLITH MATERIALS, INC.

    发明人： Peter Louis JOHNSON ,  Roscoe W. TAYLOR

    IPC分类号： C09C1/48 ,  B01J19/08

    CPC分类号： C09C1/485 ,  B01J19/088 ,  B01J2219/0871 ,  B01J2219/0883 ,  B01J2219/0898 ,  C09C1/48

    摘要： A high temperature heat integration method of making carbon black. A method of making carbon black is described, including reacting a carbon black forming feedstock with hydrogen gas in a plasma reactor to produce effluent gas containing carbon black and unused hydrogen, cooling the effluent gas for further processing, and recycling the unused hydrogen back into the carbon black forming process, where the unused hydrogen gas is pre-heated in a heat exchanger to a temperature up to the reaction temperature in the reactor before being recycled into the carbon black forming process. The heat exchanger for use in such process is also described.

    摘要翻译： 制造炭黑的高温热积分法。 描述了制备炭黑的方法，包括在等离子体反应器中使炭黑形成原料与氢气反应以产生含有炭黑和未使用的氢的流出气体，冷却废气用于进一步处理，以及将未使用的氢气再循环回到 炭黑形成方法，其中将未使用的氢气在热交换器中预热至在回收到炭黑形成过程中直到反应器中的反应温度的温度。 还描述了用于这种方法的热交换器。

    PLASMA GAS THROAT ASSEMBLY AND METHOD
    3.
    发明申请
    PLASMA GAS THROAT ASSEMBLY AND METHOD 审中-公开

    公开(公告)号：US20190338139A1

    公开(公告)日：2019-11-07

    申请号：US16180635

    申请日：2018-11-05

    申请人： MONOLITH MATERIALS, INC.

    发明人： Alexander F. HOERMANN ,  Roscoe W. TAYLOR ,  Nils Severin MYKLEBUST

    IPC分类号： C09C1/48 ,  B01J19/08

    摘要： A method and apparatus for making carbon black having increased surface area, reduced grit and/or reduced extract levels. A plasma gas is flowed into a plasma forming region to form a plasma. The plasma then flows through a throat region which is narrower than the plasma forming section, which is connected to a separate carbon black forming region. This causes the plasma to accelerate and become turbulent prior to the exit point in the throat region. The carbon black forming feedstock is injected into the turbulence created by the throat region at a point above, at or near the exit point, resulting in the formation of a carbon black in the separate carbon black forming region. The throat region and/or injector region can be cooled, e.g., water plasma gas cooled.

    USE OF FEEDSTOCK IN CARBON BLACK PLASMA PROCESS
    5.
    发明申请
    USE OF FEEDSTOCK IN CARBON BLACK PLASMA PROCESS 审中-公开

    公开(公告)号：US20190048200A1

    公开(公告)日：2019-02-14

    申请号：US16159144

    申请日：2018-10-12

    申请人： MONOLITH MATERIALS, INC.

    发明人： Peter L. JOHNSON ,  Robert J. HANSON ,  Roscoe W. TAYLOR ,  James PREMKUMAR

    IPC分类号： C09C1/48 ,  C09C1/58

    摘要： A method of making carbon black. A method of making carbon black is described including combusting feedstock with plasma in an apparatus having a series of unit operations with individual capacities. The individual capacities of the unit operations are substantially balanced by replacing at least part of the feedstock with a feedstock having a molecular weight heavier than methane. This results, among other things, in increased utilization of the individual capacities of the unit operations and increased overall throughput.

    PLASMA REACTOR
    6.
    发明申请
    PLASMA REACTOR 有权
    等离子体反应器

    公开(公告)号：US20150218383A1

    公开(公告)日：2015-08-06

    申请号：US14601793

    申请日：2015-01-21

    申请人： Monolith Materials, Inc.

    发明人： Peter L. JOHNSON ,  Robert J. HANSON ,  Roscoe W. TAYLOR

    IPC分类号： C09C1/52

    CPC分类号： C09C1/485

    摘要： A method of making carbon black. Such method is described including generating a plasma by subjecting a plasma gas to a plasma arc, mixing a feedstock material with the plasma gas and combining the mixture in a reactor at a given reactor temperature to produce carbon black, wherein the feedstock is mixed with the plasma gas outside of the area occupied by the plasma arc. The carbon black produced by such process is also described.

    摘要翻译： 制造炭黑的方法。 描述了这样的方法，包括通过使等离子体气体进行等离子体电弧，将原料与等离子体气体混合并将混合物在给定的反应器温度下在反应器中混合来产生等离子体以产生炭黑，其中原料与 等离子体气体在等离子弧占据区域之外。 还描述了通过这种方法产生的炭黑。

    CARBON BLACK GENERATING SYSTEM
    7.
    发明申请
    CARBON BLACK GENERATING SYSTEM 审中-公开

    公开(公告)号：US20180022925A1

    公开(公告)日：2018-01-25

    申请号：US15548346

    申请日：2016-02-01

    申请人： MONOLITH MATERIALS, INC.

    发明人： Ned J. HARDMAN ,  Roscoe W. TAYLOR ,  Robert J. HANSON ,  Peter L. JOHNSON

    IPC分类号： C09C1/48 ,  B01J19/08

    CPC分类号： C09C1/485 ,  B01J19/088 ,  B01J2219/0809 ,  B01J2219/0869 ,  B01J2219/0871 ,  B01J2219/0875 ,  B01J2219/0898 ,  C01P2006/12 ,  C01P2006/19

    摘要： Apparatus and process for the continuous production of carbon black or carbon containing compounds. The process is performed by converting a carbon containing feedstock, including generating a plasma gas with electrical energy, accelerating the plasma gas through a nozzle, whose diameter is narrowing in the direction of the plasma gas, guiding the plasma gas into a reaction area where feedstock is injected under conditions generated by aerodynamic and electromagnetic forces, including intense rapid mixing between the plasma gas and feedstock occurs. There is no significant recirculation of feedstock into the plasma chamber, and the reaction zone does not immediately come into contact with any contact surfaces. The products of reaction are cooled, and the carbon black or carbon containing compounds are separated from the other reaction products.

    METHOD OF MAKING CARBON BLACK
    10.
    发明申请
    METHOD OF MAKING CARBON BLACK 审中-公开
    制造炭黑的方法

    公开(公告)号：US20170037253A1

    公开(公告)日：2017-02-09

    申请号：US15229608

    申请日：2016-08-05

    申请人： MONOLITH MATERIALS, INC.

    发明人： Ned J. HARDMAN ,  Roscoe W. TAYLOR

    IPC分类号： C09C1/56

    CPC分类号： C09C1/565 ,  C01B32/00 ,  C09C1/485

    摘要： A method of making tailored carbon black in a plasma process. A method of making tailored carbon black in a plasma process is described, including subjecting the carbon black particles during and/or after formation to surface functionalizing agents in a controlled manner so as to impart a degree and/or density of functionalization onto the carbon black particles so as to adapt the particles to a particular pre-intended application.

    摘要翻译： 在等离子体工艺中制备定制炭黑的方法。 描述了在等离子体工艺中制备定制碳黑的方法，包括在形成期间和/或之后使炭黑颗粒以受控的方式对表面官能化剂进行处理，以赋予炭黑的官能度和/或密度 颗粒，以使颗粒适应特定的预期应用。