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公开(公告)号:US20230076472A1
公开(公告)日:2023-03-09
申请号:US17983483
申请日:2022-11-09
发明人: Thomas Samuel Holaday , Joel Primmer White , Gregory Scott Phelps , Darrell Glenn Senile , Tyler Lucas Walker
摘要: Compaction systems and methods of compacting components are provided. In one aspect, a laminate of a component can be laid up on a tool of a compaction system. The laminate defines a cavity. A noodle is positioned relative to or in the cavity. A noodle ring is then positioned relative to the noodle. For instance, the noodle ring can be placed over the noodle. A cross section of the noodle ring can be shaped complementary to a cross section of the noodle. A plunger of the compaction system is moved so that it engages the noodle ring. Particularly, the plunger is moved in such a way that a force is applied on the noodle ring so that the noodle ring compacts the noodle into the cavity.
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公开(公告)号:US10800128B2
公开(公告)日:2020-10-13
申请号:US15878687
申请日:2018-01-24
IPC分类号: B32B3/02 , B32B3/08 , B29C70/68 , B29C70/86 , B29C65/00 , B32B5/26 , B29D99/00 , B29C70/24 , B29C70/54 , B29C70/34
摘要: Composite components having a T or L-shaped configuration that include features that reduce void defects between abutting laminate portions and provide improved mechanical properties are provided. Methods for forming such components are also provided. In one exemplary aspect, a composite component defines a first direction and a second direction and includes a wedged-shaped noodle at a joint interface between an abutting first laminate portion extending along the first direction and a second laminate portion extending along the second direction. The noodle has a first surface that is angled with respect to the second direction. At least one of the plies of the second laminate portion terminate and attach to the angled first surface of the noodle.
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公开(公告)号:US20190105814A1
公开(公告)日:2019-04-11
申请号:US15727722
申请日:2017-10-09
摘要: Systems and methods for compacting components are provided. In one exemplary aspect, a component is positioned between a first tool portion and a second tool portion of a compaction tool. A sandwich structure is positioned between the first tool portion and the component. The sandwich structure includes a thermally expandable material and a rigid shell. The thermally expandable material is positioned between the first tool portion and the rigid shell. During compaction, the thermally expandable material is subjected to elevated temperatures and pressures, e.g., within an autoclave. When subjected to elevated temperatures and pressures, the thermally expandable material applies a force on the rigid shell, which in turn applies a force on the component so as to compact the component between the rigid shell and the second tool portion.
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公开(公告)号:US20180238184A1
公开(公告)日:2018-08-23
申请号:US15440258
申请日:2017-02-23
发明人: Brandon ALlanson Reynolds , Jonathan David Baldiga , Darrell Glenn Senile , Daniel Patrick Kerns , Michael Ray Tuertscher , Aaron Michael Dziech , Brett Joseph Geiser
CPC分类号: F01D9/044 , F01D5/282 , F01D5/284 , F01D9/023 , F01D11/005 , F01D25/24 , F05D2300/6033 , F23R3/14 , F23R3/16 , F23R3/346 , F23R3/60 , F23R2900/00017 , F23R2900/00018
摘要: Flow path assemblies having features for positioning the assemblies within a gas turbine engine are provided. For example, a flow path assembly comprises an inner wall and a unitary outer wall that includes an integral combustion portion and turbine portion, the combustor portion extending through a combustion section of the gas turbine engine and the turbine portion extending through at least a first turbine stage of a turbine section of the gas turbine engine. The flow path assembly further comprises at least two positioning members for radially centering the flow path assembly within the gas turbine engine. The positioning members extend to the flow path assembly from one or more structures external to the flow path assembly, constrain the flow path assembly tangentially, and allow radial and axial movement of the flow path assembly. Other embodiments for positioning flow path assemblies also are provided.
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公开(公告)号:US20170328217A1
公开(公告)日:2017-11-16
申请号:US15151860
申请日:2016-05-11
CPC分类号: F01D5/187 , F01D5/147 , F01D5/18 , F01D5/284 , F01D5/288 , F01D9/041 , F01D25/005 , F01D25/12 , F05D2220/32 , F05D2230/50 , F05D2230/90 , F05D2260/202 , F05D2260/204 , F05D2300/6033 , F05D2300/611 , Y02T50/672 , Y02T50/673 , Y02T50/676
摘要: Airfoils for gas turbine engines are provided. In one embodiment, an airfoil formed from a ceramic matrix composite material includes opposite pressure and suction sides extending radially along a span and defining an outer surface of the airfoil. The airfoil also includes opposite leading and trailing edges extending radially along the span. The pressure and suction sides extend axially between the leading and trailing edges. The leading edge defines a forward end of the airfoil, and the trailing edge defining an aft end of the airfoil. Further, the airfoil includes a trailing edge portion defined adjacent the trailing edge at the aft end of the airfoil; a plenum defined within the airfoil forward of the trailing edge portion; and a cooling passage defined within the trailing edge portion proximate the suction side. Methods for forming airfoils for gas turbine engines also are provided.
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公开(公告)号:US11746703B2
公开(公告)日:2023-09-05
申请号:US17369677
申请日:2021-07-07
摘要: A gas turbine engine assembly includes first and second annular members having different first and second thermal expansion coefficients connected together with dual arm V brackets. Brackets include first and second arms angularly spaced apart from a bracket centerline and extending axially away from bracket bases attached to a first one of the first and second annular members. Arms are attached to a second one of the first and second annular members. A turbine frame includes struts extending between outer and inner rings. An annular mixer and centerbody substantially made from a ceramic matrix composite materials is connected to and supported by the outer and inner rings with first and second sets respectively of the dual arm V brackets. Bracket bases of the first and second sets are attached to the outer and inner rings respectively. Arms of the first and second sets are attached to mixer and centerbody respectively.
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公开(公告)号:US20220275730A1
公开(公告)日:2022-09-01
申请号:US17744973
申请日:2022-05-16
摘要: Fairing assemblies and methods for assembling gas turbine engine fairing assemblies are provided. For example, a fairing assembly comprises a plurality of fairings, an annular inner band defining a plurality of inner pockets, and an annular outer band defining a plurality of outer pockets. Each fairing has an inner end radially spaced apart from an outer end. Each inner pocket is shaped complementary to each fairing inner end and has forward and aft ends. Each outer pocket is shaped complementary to each fairing outer end and has forward and aft ends. The inner and outer bands are each a single piece structure. Each fairing inner end is received within one of the plurality of inner pockets, and each fairing outer end is received within one of the plurality of outer pockets. Some embodiments also comprise an inner ring positioned against the inner band to close the inner pockets.
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公开(公告)号:US20220242079A1
公开(公告)日:2022-08-04
申请号:US17166223
申请日:2021-02-03
发明人: Thomas Samuel Holaday , Joel Primmer White , Gregory Scott Phelps , Darrell Glenn Senile , Tyler Lucas Walker
IPC分类号: B30B11/02
摘要: Compaction systems and methods of compacting components are provided. In one aspect, a laminate of a component can be laid up on a tool of a compaction system. The laminate defines a cavity. A noodle is positioned relative to or in the cavity. A noodle ring is then positioned relative to the noodle. For instance, the noodle ring can be placed over the noodle. A cross section of the noodle ring can be shaped complementary to a cross section of the noodle. A plunger of the compaction system is moved so that it engages the noodle ring. Particularly, the plunger is moved in such a way that a force is applied on the noodle ring so that the noodle ring compacts the noodle into the cavity.
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公开(公告)号:US11149569B2
公开(公告)日:2021-10-19
申请号:US16390490
申请日:2019-04-22
发明人: Brandon ALIanson Reynolds , Jonathan David Baldiga , Darrell Glenn Senile , Daniel Patrick Kerns , Michael Ray Tuertscher
摘要: Flow path assemblies of gas turbine engines are provided. For example, a flow path assembly comprises an inner wall and a unitary outer wall that includes a combustor portion extending through a combustion section of the gas turbine engine and a turbine portion extending through at least a first turbine stage of a turbine section of the gas turbine engine. The combustor portion and the turbine portion are integrally formed as a single unitary structure. The flow path assembly further comprises a plurality of nozzle airfoils, each nozzle airfoil having an inner end radially opposite an outer end. The inner wall or the unitary outer wall defines a plurality of openings therethrough, and each opening is configured for receipt of one of the plurality of nozzle airfoils. Methods of assembling flow path assemblies also are provided.
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公开(公告)号:US11104032B2
公开(公告)日:2021-08-31
申请号:US15957064
申请日:2018-04-19
摘要: Tooling assemblies and methods for using a tooling assembly to shape an article are provided. For example, a tooling assembly has a forward end and an aft end and comprises a first tool segment, a second tool segment, a forward cam portion near the forward end, and an aft cam portion near the aft end. The forward cam portion defines a follower surface, and at least a portion of the follower surface has a curvilinear profile. The aft cam portion defines a first surface extending at a first angle and a second surface extending at a second angle. The first and second tool segments define a cavity for shaping an article. An exemplary method comprises positioning an article preform within the cavity and inserting a fastener within the aft end of the tooling assembly until the fastener is fully inserted within the tooling assembly.
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