Abstract:
The present invention provides a composition and method for modifying a hydratable cementitious composition such as concrete or mortar using at least three different, distinct carboxylate polymers, even when clay is present in the concrete or mortar that would otherwise diminish dosage efficiency of polycarboxylate polymer used as dispersant. The three polycarboxylate polymers, designated as Polymer I, Polymer II, and Polymer II, are derived from monomer Components A, B, and C wherein Component A is an unsaturated carboxylic acid, Component B is a polyoxyalkylene, and Component C is an unsaturated carboxylate ester. The component molar ratio ranges for A:B:C are different as between Polymers I and II; while a distinct component molar ratio A:B+C is identified for Polymer III. When treated with these three different polycarboxylate polymers, the hydratable cementitious composition is surprisingly enhanced in terms of initial workability and slump retention, especially if clay is present.
Abstract:
The present invention provides an admixture composition comprising a liquid suspension of colloidal silica, siloxane, and polycarboxylate polymer cement dispersant for enhancing early age strength, finishability, and other properties in hydratable cementitious compositions such as concrete (e.g., shotcrete). An inventive method involves mixing the components together in a specific sequence, thereby to obtain a stable liquid suspension. This attainment of a stable liquid suspension is surprising and unexpected because (i) the polycarboxylate polymer cement dispersant and siloxane components are incompatible and immiscible with one another; and (ii) that colloidal silica and siloxane compound are incompatible and immiscible with one another. Yet, the present inventors achieved an additive in the form of a stable liquid suspension which can be conveniently dosed into concretes and shotcrete mixtures, to enhance early age strength, and to improve workability and rheology in terms of finishability of concrete surfaces and improved rebound performance in shotcrete applications.
Abstract:
The present invention provides a composition and method for modifying a hydratable cementitious composition such as concrete or mortar using at least three different, distinct carboxylate polymers, even when clay is present in the concrete or mortar that would otherwise diminish dosage efficiency of polycarboxylate polymer used as dispersant. The three polycarboxylate polymers, designated as Polymer I, Polymer II, and Polymer II, are derived from monomer Components A, B, and C wherein Component A is an unsaturated carboxylic acid, Component B is a polyoxyalkylene, and Component C is an unsaturated carboxylate ester. The component molar ratio ranges for A:B:C are different as between Polymers I and II; while a distinct component molar ratio A:B+C is identified for Polymer III. When treated with these three different polycarboxylate polymers, the hydratable cementitious composition is surprisingly enhanced in terms of initial workability and slump retention, especially if clay is present.