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公开(公告)号：US08596563B2
公开(公告)日：2013-12-03
申请号：US13677383
申请日：2012-11-15
申请人： Frank Levy , Sergio Dell'Orco
发明人： Frank Levy , Sergio Dell'Orco
IPC分类号： B02C19/00
CPC分类号： B02C18/0084 , B02C18/28 , B02C23/02 , B02C23/08 , B03B2009/067 , B29B17/02 , B29B17/04 , B29B2017/0203 , B29B2017/0217 , B29B2017/022 , B29B2017/0476 , B29K2077/00 , B29L2031/7322 , D01G11/04 , Y02W30/521 , Y02W30/622 , Y02W30/667
摘要： The present invention is directed to an apparatus and method for separating carpet fibers from a backing material to which said fibers are secured. The apparatus includes a belt for driving a carpet strip having one or more backings and one or more fibers secured on a face of said backing into the operative part of the device. There are a pair of rollers that are adapted to receive the carpet strip from said belt, and pass the carpet strip to a dish plate. The dish plate has an edge extending upwardly from the dish plate. The face of the carpet having the fibers contacts the edge after the carpet passes through the rollers. The edge of the blade holds the carpet presenting it to the main drum. The main drum rotates downwards and has a plurality of pins that shred the carpet backing and tear apart and free the face carpet fibers from the backing fibers. The face fibers pass to a receptacle for recycling. The torn backing fibers, being usually longer and lighter than the face fibers, remain within the pins of the drum and are transported towards the back end of the machine and fall in a different receptacle for recycling.
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公开(公告)号：US20120325947A1
公开(公告)日：2012-12-27
申请号：US13135002
申请日：2011-06-22
申请人： Frank Levy , Sergio Dell'Orco
发明人： Frank Levy , Sergio Dell'Orco
IPC分类号： B02C23/08
CPC分类号： B02C19/0056 , B02C23/10 , B03B9/061 , B03B2009/067 , B29B17/02 , B29B2017/022 , B29B2017/0227 , B29B2017/0476 , B29L2031/7322 , Y02W30/521 , Y02W30/523 , Y02W30/622 , Y02W30/625 , Y02W30/667
摘要： Apparatus for separating components of post-consumer carpet—pile, adhesive, and primary/secondary backings—may initially comprise spectrographic face fiber identification. Separating substantial portions of pile from backing comprises feeding carpeting into a rotating pinned drum, with separated pile U's dropping, while a residual composition, being primarily backing, travels with the drum, to be separated therefrom using vacuum pressure, with the composite backing being sent to a press. Vacuum pressure delivers the separated U's to a spinning perforated squirrel cage to remove dislodged pieces of adhesive, by vacuum pressure applied to an interior top portion of the cage to draw pieces therein. Rotating the perforated squirrel cage, which is sealed on the exterior using a belt, permits the U's to drop into a hopper. A mesh shaker box vibrates to separate any remaining backing from the pile U's. Hammers in a fibermill remove remaining adhesive attached to the separated pile U fiber.
摘要翻译： 用于分离消费后地毯桩，粘合剂和初级/次级背衬的部件的装置可以最初包括光谱面纤维识别。 将大部分的绒头与背衬分开包括将地毯送入旋转的销钉滚筒中，分离的绒头U脱落，而主要是背衬的残留组合物随着滚筒一起与真空压力一起分离，并将复合背衬送出 到新闻界。 真空压力将分离的U输送到旋转穿孔的鼠笼，以通过施加到笼的内部顶部的真空压力来除去移动的粘合剂片，以在其中拉片。 旋转使用皮带密封在外部的穿孔鼠笼，允许U落入料斗。 网格振动筛盒振动，将任何剩余的背衬与绒头U分离。 纤维轮中的锤将残留的粘合剂粘附到分离的绒头U纤维上。
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公开(公告)号：US20120161368A1
公开(公告)日：2012-06-28
申请号：US13339619
申请日：2011-12-29
申请人： Frank Levy , Sergio Dell'Orco
发明人： Frank Levy , Sergio Dell'Orco
CPC分类号： B29B17/02 , B29B17/0036 , B29B2017/0279 , B29L2031/731 , B29L2031/7322 , Y02W30/62 , Y02W30/622 , Y10S264/913
摘要： A method an apparatus for reclaiming face fibers and polypropylene and/or polyvinyl chloride backing material from rolls and pieces of post-consumer carpet. The system includes a separator for separating the face fibers from the backing and for separating latex and carbon calcium powder from polypropylene backing. An extruder is provided for extruding the face fibers separated from the backing into extrusions, and a pelletizer pelletizes the extrusions. A roller opener opens the polypropylene backing into fibrous portions and also cleans such fibrous portions. Alternately, a granulator can be provided that chops and grinds the polypropylene or PVC backing into fragments after the separation of the face fibers from the backing. A heat source heats the PVC fragments, and also the polypropylene fragments (thereby separating the latex therefrom), and ultimately melts such fragments. Reclaimed fibers can be pelletized, made into extrusions, used in non-woven products and in other manners.
摘要翻译： 一种用于从卷和消费后地毯片回收面纤维和聚丙烯和/或聚氯乙烯背衬材料的方法。 该系统包括用于将面纤维与背衬分离并用于从聚丙烯背衬分离胶乳和碳钙粉末的分离器。 提供挤出机用于将从背衬分离的面纤维挤出成挤出物，并且造粒机将挤出物造粒。 滚筒开启器将聚丙烯背衬打开成纤维部分，并且还清洁这些纤维部分。 或者，可以提供造粒机，其在将面纤维与背衬分离之后，将聚丙烯或PVC背衬切碎并研磨成碎片。 热源加热PVC碎片，以及聚丙烯碎片（从而分离胶乳），并最终熔化这些碎片。 回收纤维可以造粒，制成挤出物，用于无纺布产品和其它方式。
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公开(公告)号：US20150115075A1
公开(公告)日：2015-04-30
申请号：US14065719
申请日：2013-10-29
申请人： Frank Levy , Sergio Dell'Orco
发明人： Frank Levy , Sergio Dell'Orco
CPC分类号： B02C18/0084 , B02C18/28 , B02C23/02 , B02C23/08 , B03B2009/067 , B29B17/02 , B29B17/04 , B29B2017/0203 , B29B2017/0217 , B29B2017/022 , B29B2017/0476 , B29K2077/00 , B29L2031/7322 , D01G11/04 , Y02W30/521 , Y02W30/622 , Y02W30/667
摘要： The present invention is directed to an apparatus and method for separating carpet fibers from a backing material to which said fibers are secured. The apparatus includes a belt for driving a carpet strip having one or more backings and one or more fibers secured on a face of said backing into the operative part of the device. There are a pair of rollers that are adapted to receive the carpet strip from said belt, and pass the carpet strip to a dish plate. The dish plate has an edge extending upwardly from the dish plate. The face of the carpet having the fibers contacts the edge after the carpet passes through the rollers. The edge of the blade holds the carpet presenting it to the main drum. The main drum rotates downwards and has a plurality of pins that shred the carpet backing and tear apart and free the face carpet fibers from the backing fibers. The face fibers pass to a receptacle for recycling. The torn backing fibers, being usually longer and lighter than the face fibers, remain within the pins of the drum and are transported towards the back end of the machine and fall in a different receptacle for recycling.
摘要翻译： 本发明涉及一种用于从固定有所述纤维的背衬材料分离地毯纤维的装置和方法。 该装置包括用于驱动具有一个或多个背衬的地毯条带和一个或多个固定在所述背衬的表面上的纤维到该装置的操作部分中的带。 有一对辊适于从所述带接收地毯条，并将地毯条通过盘子。 盘子具有从盘子向上延伸的边缘。 在地毯穿过辊子之后，具有纤维的地毯的表面接触边缘。 刀片的边缘将地毯呈现在主鼓上。 主鼓向下旋转并且具有多个销，其切割地毯背衬并撕开，并使面部地毯纤维从背衬纤维释放。 面部纤维通过一个容器进行回收。 撕裂的背衬纤维通常比表面纤维更长和更轻，保留在滚筒的销内，并被运送到机器的后端并落入不同的容器中用于再循环。
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公开(公告)号：US08870104B2
公开(公告)日：2014-10-28
申请号：US12930696
申请日：2011-01-13
申请人： Frank Levy , Sergio Dell'Orco
发明人： Frank Levy , Sergio Dell'Orco
IPC分类号： B02C17/02
CPC分类号： B29B17/02 , B03B9/061 , B03B2009/067 , B29B2017/0224 , B29B2017/0227 , B29B2017/0488 , B29L2031/7322 , Y02W30/523 , Y02W30/622 , Y02W30/625 , Y02W30/667
摘要： A system for separating carpet U's from carpet backing is described. The separation method includes a means for transporting a blend of carpet U's and backing material containing at least backing fibers and an adhesive material to a shaker box. The shaker box has at least one opening for receiving the blend. One or more portions of the shaker box have one or more orifices. The shaker box causes the carpet U's to pass through the orifices when the shaker box is activated leaving at least the backing fibers in the shaker box. The U's are passed to a cleaning means where said U's are treated to remove portions of adhesive material present on said U's. The backing fibers are released from said shaker box and transported for further treatment.
摘要翻译： 描述了用于将地毯U与地毯背衬分离的系统。 分离方法包括用于将含有至少背衬纤维和粘合剂材料的地毯U和背衬材料的共混物输送到振动器盒的装置。 振动器盒具有至少一个用于接收混合物的开口。 振动器箱的一个或多个部分具有一个或多个孔。 当振动器箱被激活时，振动器箱使得地毯U穿过孔口，至少留下振动器箱中的背衬纤维。 U被传递到清洁装置，其中所述U被处理以去除存在于所述U上的粘合剂材料的部分。 背衬纤维从所述振动器箱中释放并运输用于进一步处理。
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公开(公告)号：US20120037734A1
公开(公告)日：2012-02-16
申请号：US12806454
申请日：2010-08-12
申请人： Frank Levy , Sergio Dell'Orco
发明人： Frank Levy , Sergio Dell'Orco
CPC分类号： B02C18/0084 , B02C18/28 , B02C23/02 , B02C23/08 , B03B2009/067 , B29B17/02 , B29B17/04 , B29B2017/0203 , B29B2017/0217 , B29B2017/022 , B29B2017/0476 , B29K2077/00 , B29L2031/7322 , D01G11/04 , Y02W30/521 , Y02W30/622 , Y02W30/667
摘要： The present invention is directed to an apparatus and method for separating carpet fibers from a backing material to which said fibers are secured. The apparatus includes a belt for driving a carpet strip having one or more backings and one or more fibers secured on a face of said backing into the operative part of the device. There are a pair of rollers that are adapted to receive the carpet strip from said belt, and pass the carpet strip to a dish plate. The dish plate has an edge extending upwardly from the dish plate. The face of the carpet having the fibers contacts the edge after the carpet passes through the rollers. The edge of the blade holds the carpet presenting it to the main drum. The main drum rotates downwards and has a plurality of pins that shred the carpet backing and tear apart and free the face carpet fibers from the backing fibers. The face fibers pass to a receptacle for recycling. The torn backing fibers, being usually longer and lighter than the face fibers, remain within the pins of the drum and are transported towards the back end of the machine and fall in a different receptacle for recycling.
摘要翻译： 本发明涉及一种用于从固定有所述纤维的背衬材料分离地毯纤维的装置和方法。 该装置包括用于驱动具有一个或多个背衬的地毯条带和一个或多个固定在所述背衬的表面上的纤维到该装置的操作部分中的带。 有一对辊适于从所述带接收地毯条，并将地毯条通过盘子。 盘子具有从盘子向上延伸的边缘。 在地毯穿过辊子之后，具有纤维的地毯的表面接触边缘。 刀片的边缘将地毯呈现在主鼓上。 主鼓向下旋转并且具有多个销，其切割地毯背衬并撕开，并使面部地毯纤维从背衬纤维释放。 面部纤维通过一个容器进行回收。 撕裂的背衬纤维通常比表面纤维更长和更轻，保留在滚筒的销内，并被运送到机器的后端并落入不同的容器中用于再循环。
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公开(公告)号：US20130068865A1
公开(公告)日：2013-03-21
申请号：US13677383
申请日：2012-11-15
申请人： Frank Levy , Sergio Dell'Orco
发明人： Frank Levy , Sergio Dell'Orco
CPC分类号： B02C18/0084 , B02C18/28 , B02C23/02 , B02C23/08 , B03B2009/067 , B29B17/02 , B29B17/04 , B29B2017/0203 , B29B2017/0217 , B29B2017/022 , B29B2017/0476 , B29K2077/00 , B29L2031/7322 , D01G11/04 , Y02W30/521 , Y02W30/622 , Y02W30/667
摘要： The present invention is directed to an apparatus and method for separating carpet fibers from a backing material to which said fibers are secured. The apparatus includes a belt for driving a carpet strip having one or more backings and one or more fibers secured on a face of said backing into the operative part of the device. There are a pair of rollers that are adapted to receive the carpet strip from said belt, and pass the carpet strip to a dish plate. The dish plate has an edge extending upwardly from the dish plate. The face of the carpet having the fibers contacts the edge after the carpet passes through the rollers. The edge of the blade holds the carpet presenting it to the main drum. The main drum rotates downwards and has a plurality of pins that shred the carpet backing and tear apart and free the face carpet fibers from the backing fibers. The face fibers pass to a receptacle for recycling. The torn backing fibers, being usually longer and lighter than the face fibers, remain within the pins of the drum and are transported towards the back end of the machine and fall in a different receptacle for recycling.
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公开(公告)号：US08360348B2
公开(公告)日：2013-01-29
申请号：US12806454
申请日：2010-08-12
申请人： Frank Levy , Sergio Dell'Orco
发明人： Frank Levy , Sergio Dell'Orco
IPC分类号： B02C19/00
CPC分类号： B02C18/0084 , B02C18/28 , B02C23/02 , B02C23/08 , B03B2009/067 , B29B17/02 , B29B17/04 , B29B2017/0203 , B29B2017/0217 , B29B2017/022 , B29B2017/0476 , B29K2077/00 , B29L2031/7322 , D01G11/04 , Y02W30/521 , Y02W30/622 , Y02W30/667
摘要： The present invention is directed to an apparatus and method for separating carpet fibers from a backing material to which said fibers are secured. The apparatus includes a belt for driving a carpet strip having one or more backings and one or more fibers secured on a face of said backing into the operative part of the device. There are a pair of rollers that are adapted to receive the carpet strip from said belt, and pass the carpet strip to a dish plate. The dish plate has an edge extending upwardly from the dish plate. The face of the carpet having the fibers contacts the edge after the carpet passes through the rollers. The edge of the blade holds the carpet presenting it to the main drum. The main drum rotates downwards and has a plurality of pins that shred the carpet backing and tear apart and free the face carpet fibers from the backing fibers. The face fibers pass to a receptacle for recycling. The torn backing fibers, being usually longer and lighter than the face fibers, remain within the pins of the drum and are transported towards the back end of the machine and fall in a different receptacle for recycling.
摘要翻译： 本发明涉及一种用于从固定有所述纤维的背衬材料分离地毯纤维的装置和方法。 该装置包括用于驱动具有一个或多个背衬的地毯条带和一个或多个固定在所述背衬的表面上的纤维到该装置的操作部分中的带。 有一对辊适于从所述带接收地毯条，并将地毯条通过盘子。 盘子具有从盘子向上延伸的边缘。 在地毯穿过辊子之后，具有纤维的地毯的表面接触边缘。 刀片的边缘将地毯呈现在主鼓上。 主鼓向下旋转并且具有多个销，其切割地毯背衬并撕开，并使面部地毯纤维从背衬纤维释放。 面部纤维通过一个容器进行回收。 撕裂的背衬纤维通常比表面纤维更长和更轻，保留在滚筒的销内，并被运送到机器的后端并落入不同的容器中用于再循环。
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公开(公告)号：US20120325943A1
公开(公告)日：2012-12-27
申请号：US13303464
申请日：2011-11-23
申请人： Frank Levy , Sergio Dell'Orco
发明人： Frank Levy , Sergio Dell'Orco
CPC分类号： B03B9/061 , B03B2009/067 , B29B17/02 , B29B2017/022 , B29B2017/0227 , B29B2017/0476 , B29L2031/7322 , Y02W30/521 , Y02W30/523 , Y02W30/622 , Y02W30/625 , Y02W30/667
摘要： Separating pile, adhesive, and primary/secondary backings of post-consumer carpet includes spectrographic fiber identification. Separating substantial portions of pile from backing comprises contacting a rotating pinned drum, with separated pile U's dropping, while a residual composition, being primarily backing, travels with the drum for subsequent delivery to a press. Dislodged pieces of adhesive are removed from separated U's by a spinning perforated squirrel cage utilizing vacuum pressure. A shaker table receives substantially separated U's upon a first screen. Eccentric motor(s) cause vibrations therein separating remaining backing and adhesive from U's, with the U's and adhesive falling through openings in the first screen onto a second screen, and with adhesive falling through openings in the second screen. The angle of the screens and frequency/direction of vibrations are adjustable to optimize a rate of production and a degree of separation. Hammers in a fibermill remove remaining adhesive attached to separated pile U's.
摘要翻译： 消费者地毯的分离桩，粘合剂和初级/次级背衬包括光谱纤维识别。 将大部分桩与背衬分离包括使旋转的销钉滚筒与分离的绒头U的下落相接触，同时主要背衬的残留组合物与滚筒一起移动以便随后输送到压机。 通过使用真空压力的旋转穿孔鼠笼从分离的U移除移动的粘合剂片。 振动台在第一屏幕上接收基本分离的U。 偏心电机引起振动，将剩余的背衬和粘合剂与U分离，U和粘合剂通过第一屏幕中的开口落入第二屏幕，并且粘合剂通过第二屏幕中的开口落下。 屏幕的角度和振动的频率/方向是可调节的，以优化生产速度和分离程度。 在纤维磨机中的锤子将残留的粘合剂移除到分离的桩U上。
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公开(公告)号：US20120181361A1
公开(公告)日：2012-07-19
申请号：US12930696
申请日：2011-01-13
申请人： Frank Levy , Sergio Dell'Orco
发明人： Frank Levy , Sergio Dell'Orco
CPC分类号： B29B17/02 , B03B9/061 , B03B2009/067 , B29B2017/0224 , B29B2017/0227 , B29B2017/0488 , B29L2031/7322 , Y02W30/523 , Y02W30/622 , Y02W30/625 , Y02W30/667
摘要： A system and method for separating carpet U's from carpet backing is described. The separation system includes a means for transporting a blend of carpet U's and backing material containing at least backing fibers and an adhesive material to a shaker box. The shaker box has at least one opening for receiving the blend. One or more portions of the shaker box have one or more orifices. The shaker box causes the carpet U's to pass through the orifices when the shaker box is activated leaving at least the backing fibers in the shaker box. The U's are passed to a cleaning means where said U's are treated to remove portions of adhesive material present on said U's. The backing fibers are released from said shaker box and transported for further treatment.
摘要翻译： 描述了用于将地毯U与地毯背衬分离的系统和方法。 分离系统包括用于将含有至少背衬纤维和粘合剂材料的地毯U和背衬材料的混合物输送到振动器盒的装置。 振动器盒具有至少一个用于接收混合物的开口。 振动器箱的一个或多个部分具有一个或多个孔。 当振动器箱被激活时，振动器箱使得地毯U穿过孔口，至少留下振动器箱中的背衬纤维。 U被传递到清洁装置，其中所述U被处理以去除存在于所述U上的粘合剂材料的部分。 背衬纤维从所述振动器箱中释放并运输用于进一步处理。
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