Abstract:
A media picking device for an image forming apparatus having a sensing mechanism for detecting the leading and trailing edge of a sheet of media being picked from a media input tray. The device includes a pick mechanism for picking the top-most media sheet; and a sensing mechanism including a sensor and a flag positioned adjacent the pick tire and moveable between at least two positions, the flag having a first end contacting the surface of a picked sheet; the flag moving from a first position to a second position when the leading edge of the picked sheet passes by and moving from the second position to the first position when the trailing edge of the picked sheet passes by. The sensing mechanism providing an output signal corresponding to the movement of the flag. The sensor is one of a photointerrupter, a proximity sensor, a potentiometer, and a switch.
Abstract:
A media picking device for an image forming apparatus having a sensing mechanism for detecting the leading and trailing edge of a sheet of media being picked while in a media input tray. The device comprises an arm rotatably positioned to engage a stack of media sheets in a media input tray, a pick shaft rotatably connected to one end of the arm; a pick tire disposed on the pick shaft for contacting and picking the top-most media sheet; and a sensing mechanism comprising a sensor and a flag positioned adjacent the pick tire and moveable between at least two positions, the flag having a first end for contacting the surface of a media sheet being picked; the flag moving from a first position to a second position when the leading edge of the media sheet being picked passes by and moving from the second position to the first position when the trailing edge of the media sheet being picked passes by, wherein the sensor senses the movement of the flag when the flag moves between the first and second positions with the sensing mechanism providing an output signal corresponding to the movement of the flag. The sensor is one of a photointerrupter, a proximity sensor, a potentiometer, and a switch.
Abstract:
An imaging apparatus having RFID tags associated with wearable components of a system to track the usage and wear levels of the wearable components. The RFID tags can be antennas formed from conductive material impregnated in the wear components such that the RFID tags are worn with the wearing of the wear components. The RFID tags may also be RFID chip tags having memory for storing information, a portion of which is updated in real time. The presence or absence of the impregnated antenna RFID tags or the updated information stored in the chip tags may be used to track usage and wear level of the wear components.
Abstract:
An imaging apparatus including an image transfer device, a first motor, a redrive section and a duplexing section. The first motor is drivingly connected to the image transfer device. The reversible redrive section is downstream from the image transfer device, and the reversible redrive section includes a second motor. The duplexing section includes a third motor. The duplexing section is positioned to receive media from the redrive section. The first motor, the second motor and the third motor are each independently controlled.
Abstract:
Correction of rotary encoder eccentricity in an image forming device having a motor controller using period and position pulse train feedback signals. A motor includes an encoder disc rotating with the motor and at least two encoder sensors disposed at different circumferential positions about the encoder disc. A controller may use a high speed clock to calculate a corrected speed count based on speed counts determined from the number of clock cycles that elapse per cycle of pulse trains from the encoders. The controller may also calculate a corrected position count based at least partly on one or more position counts determined from the number of clock cycles that elapse between periodic sampling points and transitions of encoder pulse trains. The corrected position count may also be calculated based on a position count and one or more speed counts.
Abstract:
An improved variable speed fan controller for use in devices such as laser printers. The controller automatically adjusts its output signal to fans such that a fan quickly settles into an appropriate operating speed, even if the fan has been newly installed into the equipment. The controller can store values in non-volatile memory, if desired, to keep track of recent changes in the fan's operating parameters and corresponding control signal values. The controller is able to control relatively inexpensive fans that don't necessarily operate at a predictable fan rotating speed under repeatable conditions and control signals, by controlling the fan to an initial or predetermined rotating speed; if the fan isn't running within a suitable range of rotational speeds, then determining whether a fine or coarse adjustment should be made to the fan's rotational speed. The controller makes appropriate adjustments until the fan's rotational speed is within acceptable operating tolerances.
Abstract:
An improved printing apparatus provides for very accurate synchronization between cut sheet print media and the unfixed image which is conveyed on an Intermediate Transfer Member (ITM) such as a belt or a drum, and which is targeted for said print media. The printing apparatus is constructed as a single-pass ITM-based electrophotographic (e.g., laser) printer, and the length of the input print media pathway prior to image-to-media transfer is significantly shorter than the sum of the lengths of the image travel along a photoconductive drum and ITM. The print media is typically launched after imaging has been initiated on the photoconductive drum by an imaging apparatus. Variance in the leading edge of the print media with respect to the leading edge of image can be introduced due to phenomena such as pick errors, velocity variation, and uncertainties in the paper stack height. The present invention minimizes this leading edge variance to a tightly targeted specification by accurately sensing the positions of the print media and the ITM image, and correcting the print media's position by controlling the velocity of the print media prior to arriving at the transfer nip. In addition, the present invention detects the presence of print media within the sheet feeder cassette tray before imaging is started in the ITM belt, thereby minimizing the amount of waste toner generated by the printing apparatus. The imaging procedure on the ITM belt typically begins at a time prior to the printer controller having precise knowledge as to the location of the “next” sheet of print media within the combination of the input print media pathway and sheet feeder cassette tray.
Abstract:
Correction of rotary encoder eccentricity in an image forming device having a motor controller using period and position pulse train feedback signals. A motor includes an encoder disc rotating with the motor and at least two encoder sensors disposed at different circumferential positions about the encoder disc. A controller may use a high speed clock to calculate a corrected speed count based on speed counts determined from the number of clock cycles that elapse per cycle of pulse trains from the encoders. The controller may also calculate a corrected position count based at least partly on one or more position counts determined from the number of clock cycles that elapse between periodic sampling points and transitions of encoder pulse trains. The corrected position count may also be calculated based on a position count and one or more speed counts.
Abstract:
In an electrophotographic print mechanism wherein one motor drives two or more removable toner cartridges, the presence of each cartridge is sensed and reported to the motor controller. If one or more cartridges are removed, such as for single-color printing, the motor control equation parameters are altered to compensate for the altered static torque load experienced by the motor. The parameters may be the proportional, integral, and/or derivative gains for one or more PID controllers.
Abstract:
A method of media-to-image registration sets a top writing line margin on a print medium within an electrophotographic machine. Movement of a substantially stationary sheet of print medium along a print medium path within the electrophotographic machine is initiated. An image associated with the sheet of print medium is scanned onto a developing unit. The scanning step commences before the initiating step. Toner is adhered to the image on the developing unit. The toner is transferred from the developing unit to a moving toner transfer medium. The electrophotographic machine is provided with a toner transfer area in which the toner can be transferred to the moving sheet of print medium. A speed of the movement of the sheet of print medium is adjusted such that the toner is transferred from the moving toner transfer medium to a desired area on the sheet of print medium within the toner transfer area. The sheet of print medium moves substantially continuously between the initiating step and a time of the transfer of the toner to the sheet of print medium.