摘要:
A pump for pumping molten metal includes a pump shaft having an upper end and a lower end. A motor is connected to the upper end of the shaft. An impeller is fastened to the lower end of the shaft. Support structure supports the motor above the molten metal. A base is disposed below the support structure including an impeller chamber in which the impeller is rotated by activation of the motor. The base includes at least one inlet opening leading to the impeller chamber and at least one outlet passageway leading from the impeller chamber. At least one support post extends between the support structure and the base enabling the base to be submerged in the molten metal beneath the support structure. A device enables the post to resist deterioration while the post is disposed in the molten metal.
摘要:
The invention features a molten metal flow powered device including a housing, a rotor rotatably supported by the housing, the rotor being configured and arranged to be powered by a stream of molten metal discharged from a pump, and a gas transfer conduit having an upper end adapted to engage a gas source and a lower end supported by the housing from which gas is fed to the rotor. The invention also features a pumping and degassing system that includes the pump and a source of pressurized gas. The system can also include a machine for directing flux into the pressurized gas, for passage along the gas transfer conduit to the rotor.
摘要:
This disclosure features a transfer pump for pumping molten metal having a riser with a reusable socket. The pump includes a motor, support structure above a molten metal bath, a motor driven shaft and an impeller on an end of the shaft rotatable in a base. A riser made of refractory material extends from a transfer opening in the base to the support structure. The riser has a passageway for molten metal along a length of the riser. A clamp has a first clamp portion fixedly connected to the support structure and a second clamp portion that is pivotable with respect to the first clamp portion. A fastener is used to open and close the clamp. Sections of a split socket each have a flange and a body portion. The socket is received in the clamp such that the flanges of the socket are disposed above the clamp, and when the clamp is closed the socket holds the riser.
摘要:
The present invention features a multi-functional pump for pumping molten metal, which includes a base that is submerged in molten metal having at least two impeller chambers. The base includes one or more inlet openings and one or more outlet openings. Each outlet opening leads from one of the impeller chambers. The invention enables the impeller to be moved to a position to rotate in either impeller chamber or while straddling impeller chambers. This enables the pump to have the versatility to operate in a circulation mode; a transfer mode; two or more circulation modes; two or more transfer modes; and a combination of transfer and circulation modes. The impeller chambers can be stacked over each other and the impeller can be moved vertically in and between impeller chambers. Inventive vaned or barrel type impellers can be used to facilitate pumping while straddling impeller chambers, in view of an elongated bearing member on the impeller that maintains position relative to a bearing ring attached to the base or an inlet protector sleeve. The multifunctional pump of the invention enables infinite adjustment of the impeller using a programmable logic controller that results in positioning of the impeller at any of various locations in the base to achieve any desired output. The inventive pump is ideally suited for use in die casting and scrap submergence applications. Also featured is a method of operating the multifunctional pump of the present invention.
摘要:
A pump for pumping molten metal and delivering flux includes a refractory base that can be submerged in molten metal including an impeller chamber, an inlet and an outlet. A refractory shaft sleeve has upper and lower end portions and is fastened to the base at the lower end portion. A motor is disposed near the upper end portion of the shaft sleeve. A refractory shaft extends in the shaft sleeve and is connected to the motor near the upper end portion of the shaft sleeve. A refractory impeller is connected to the shaft and is rotatable in the impeller chamber. A flux feeding device feeds flux into the shaft sleeve. Also featured is a method for delivering flux in the shaft sleeve of the pump and a method for cleaning flux accretions in the shaft sleeve.
摘要:
A vortexer apparatus including a vessel comprising an exterior surface, an interior surface and a mouth for receiving material at an upper end of the interior surface. An outlet passageway extends downwardly from the interior surface. An inlet opening is located between the interior and exterior surfaces above the outlet passageway. The inlet opening is offset from the center line of the interior surface. A pump is adapted to pump fluid into the vessel to form a vortex in the vessel. The base and impeller of the pump are configured and arranged effective to provide molten metal leaving the base with a positive pressure. An outlet conduit extends from the base outlet to near the vessel inlet opening and can be maintained at a temperature above which molten metal solidifies, along it's entire length.
摘要:
A pump for pumping molten metal includes a pump base comprised of non-metallic, heat resistant material. The pump base comprises an inlet opening, a wall that forms a pumping chamber, a passageway that communicates the inlet opening with the pumping chamber, and an outlet opening that communicates with the pumping chamber. A piston comprising non-metallic, heat resistant material is disposed in the pumping chamber. The wall comprises non-metallic, heat resistant material. A connecting member is fastened to the piston. A valve permits and restricts flow of molten metal in the pump base. An actuator is connected to the metal connecting member, the actuator being adapted for effecting reciprocal movement of the piston in the pumping chamber. The piston has a coefficient of thermal expansion and configuration effective to enable it to expand into contact with the wall during its reciprocal movement in the pumping chamber. When used in a die casting apparatus, also featured is a shot chamber disposed near the discharge opening for receiving molten metal discharged from the conduit. A ram is disposed in the chamber for injecting the molten metal in the chamber into a die for casting the molten metal.
摘要:
A pump for coating molten metal onto a substrate includes a base with an impeller chamber, at least one molten metal inlet opening to the base, at least one molten metal outlet opening from the base, and an impeller connected to one end of a motor driven shaft and rotatable in the impeller chamber, the base, shaft and impeller being made of refractory material. A conduit is in communication with the molten metal discharged from the molten metal outlet opening. The conduit is formed of refractory material and comprises an arcuate shaped portion in which molten metal outlet openings are disposed. An insulating region is located between the conduit and a motor support. The conduit has a shape and the conduit outlet openings are configured and arranged to discharge molten metal toward an interior of the conduit in upward and downward directions such that exterior surfaces of a workpiece passed therein are coated with molten metal. Also included are a spray assembly for a pump for pumping molten metal and a method of coating workpieces with molten metal.
摘要:
A nonmetallic pump for pumping molten metal includes a base with an impeller chamber, at least one molten metal inlet opening to the base, at least one molten metal outlet opening from the base, and an impeller connected to one end of a motor driven shaft and rotatable in the impeller chamber. The base includes a shell portion and a one-piece insert formed of nonmetallic heat-resistant material disposed in the impeller chamber. The insert includes a generally circular bore in which the impeller is disposed and a wall extending so as to form a spiral-shaped volute opening around the bore. An egress channel extends from the volute opening toward the molten metal outlet opening. Also included are methods for making the insert and base.
摘要:
A pump for pumping molten metal includes a motor supported by motor mounting structure above a bath of the molten metal. A shaft has one end connected to the motor. An impeller is connected to the other end of the shaft. The motor mounting structure supports the motor above a bath of molten metal. A device connects the motor to the base member, facilitating replacement of the shaft. The pump may be cleaned by rotating the shaft in a shaft sleeve, the impeller being disposed in an impeller chamber of a base. The rotational velocity of the shaft is adjusted to approximate the velocity at which cavitation occurs in the pump. Metal oxides inside the shaft sleeve are then removed from the pump.