公开(公告)号：US20230361661A1

公开(公告)日：2023-11-09

申请号：US18245223

申请日：2020-09-30

Applicant: AICHI STEEL CORPORATION

Inventor： Satoru KAN ,  Hiroaki HIRANO ,  Hironar MITARA ,  Takumi ASANO ,  Motonobu FURUYAMA

IPC: H02K15/03

CPC classification number: H02K15/03

Abstract: A field magnet manufacturing method including reheating and softening a bonded magnet after thermal curing; and press-fitting the softened bonded magnet into a case from an opening on one side of the case. The case has a cylindrical portion and a lid portion coupled to another side of the cylindrical portion. The cylindrical portion has a fixing portion for the bonded magnet. At least the fixing portion is formed of a magnetic material. The press-fitting includes feeding the bonded magnet relatively into the cylindrical portion while allowing a relative posture variation between the bonded magnet and the case. This makes it possible to stably feed even the softened bonded magnet into the case, and the inner surface of the bonded magnet has a similar accuracy to that of the inner surface of the case.

公开(公告)号：US20230317370A1

公开(公告)日：2023-10-05

申请号：US18206376

申请日：2023-06-06

Applicant: AICHI STEEL CORPORATION

Inventor： Satoru KAN ,  Hiroaki HIRANO ,  Hironari MITARAI ,  Takumi ASANO ,  Motonobu FURUYAMA

IPC: H01F41/02 ,  B29C65/66 ,  H01F1/08 ,  H01F1/28 ,  H02K15/03

CPC classification number: H01F41/0266 ,  B29C65/66 ,  H01F1/083 ,  H01F1/28 ,  H02K15/03 ,  B29L2031/749

Abstract: A field magnet manufacturing method where a bonded magnet's inner surface press-fitted in a yoke has a certain accuracy irrespective of the accuracy of the yoke's outer circumferential surface. A cylindrical bonded magnet from binding magnet particles with a thermosetting resin is fixed in a tubular yoke of magnetic material. The method includes reheating and softening the bonded magnet after thermal curing; and press-fitting in the bonded magnet after the softening step from a tapered portion on one end side of the yoke to press the bonded magnet's outer circumferential surface against the yoke's inner surface. The press-fitting includes feeding the bonded magnet relatively into the yoke while allowing a relative posture variation between the bonded magnet and the yoke so the bonded magnet's inner surface to be remolded into a shape along the inner surface of the yoke exhibits almost the same accuracy as the yoke's inner surface.

公开(公告)号：US20220223341A1

公开(公告)日：2022-07-14

申请号：US17595349

申请日：2020-05-29

Applicant: AICHI STEEL CORPORATION

Inventor： Satoru KAN ,  Hiroaki HIRANO ,  Hironari MITARAI ,  Takumi ASANO ,  Motonobu FURUYAMA

IPC: H01F41/02 ,  H01F1/28 ,  H01F1/08 ,  H02K15/03 ,  B29C65/66

Abstract: A field magnet manufacturing method where a bonded magnet's inner surface press-fitted in a yoke has a certain accuracy irrespective of the accuracy of the yoke's outer circumferential surface. A cylindrical bonded magnet from binding magnet particles with a thermosetting resin is fixed in a tubular yoke of magnetic material. The method includes reheating and softening the bonded magnet after thermal curing; and press-fitting in the bonded magnet after the softening step from a tapered portion on one end side of the yoke to press the bonded magnet's outer circumferential surface against the yoke's inner surface. The press-fitting includes feeding the bonded magnet relatively into the yoke while allowing a relative posture variation between the bonded magnet and the yoke so the bonded magnet's inner surface to be remolded into a shape along the inner surface of the yoke exhibits almost the same accuracy as the yoke's inner surface.