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公开(公告)号:US07310878B2
公开(公告)日:2007-12-25
申请号:US11066614
申请日:2005-02-25
申请人: Adrian B. Chernoff , Richard M. Kleber , Mark G. Konopnicki , Stephen R. Koshorek , Jacob Lyjak , Chongmin Kim
发明人: Adrian B. Chernoff , Richard M. Kleber , Mark G. Konopnicki , Stephen R. Koshorek , Jacob Lyjak , Chongmin Kim
CPC分类号: B62D25/20 , B62D25/2027 , B62D25/2036 , Y10T29/49616 , Y10T29/49618 , Y10T29/49622 , Y10T29/49805
摘要: A method for manufacturing a lower body component for a vehicle is provided including forming a one-piece floor pan at least partially defining a vehicle passenger compartment and substantially extending longitudinally at least the entire length thereof, and forming a one piece reinforcement structural member for reinforcing the pan. The method also includes simultaneously forming the pan and one-piece reinforcement structural member by stacking a pair of weldable sheet metal blanks sufficiently close together to define a comon interface, positioning the stacked blanks between moveable profile forming dies, heating the dies so that the blanks reach a superplastic forming temperature, and plastically deforming the stacked blanks into a lower body component having the profile of the dies. The method also includes friction stir welding of the stacked blanks at the common interface.
摘要翻译: 一种用于制造车辆用下体部件的方法,其特征在于,包括形成至少部分地限定车辆乘客舱并且至少在其整个长度上基本上纵向延伸的一体式地板盘,并且形成一体式加强结构构件用于加强 锅 该方法还包括通过将一对可焊接的金属板坯充分靠在一起以形成共面界面,同时形成盘和一体式加强结构件,将堆叠的坯料定位在活动的型材成型模具之间,加热模具,使坯件 达到超塑性成形温度,并将堆叠的坯料塑性变形成具有模具轮廓的下部主体部件。 该方法还包括在公共接口处堆叠的坯料的摩擦搅拌焊接。
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公开(公告)号:US20050189791A1
公开(公告)日:2005-09-01
申请号:US11066614
申请日:2005-02-25
申请人: Adrian Chernoff , Richard Kleber , Mark Konopnicki , Stephen Koshorek , Jacob Lyjak , Chongmin Kim
发明人: Adrian Chernoff , Richard Kleber , Mark Konopnicki , Stephen Koshorek , Jacob Lyjak , Chongmin Kim
IPC分类号: B62D25/20
CPC分类号: B62D25/20 , B62D25/2027 , B62D25/2036 , Y10T29/49616 , Y10T29/49618 , Y10T29/49622 , Y10T29/49805
摘要: A lower body component of a vehicle having a one-piece floor pan extending substantially longitudinally at least the entire length of the vehicle passenger compartment. The one piece floor pan may be reinforced with a one piece reinforcement structural member, formed to at least partially define a seat mounting beam and a tunnel portion of the vehicle. A method of producing a one-piece floor pan and a one-piece reinforcement structural member by utilizing fluid forming techniques such as quick plastic forming, superplastic forming and sheet hydroforming and adjunct techniques is provided.
摘要翻译: 车辆的下部主体部件具有在车辆乘客舱的至少整个长度上基本上纵向延伸的一体式底盘。 单件地板盘可以用单件加强结构件加强,其形成为至少部分地限定座椅安装梁和车辆的隧道部分。 提供了一种通过利用诸如快速塑性成型,超塑性成形和片材液压成形等流体成形技术制造单件地板盘和一体式加强结构件的方法。
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公开(公告)号:US20050189790A1
公开(公告)日:2005-09-01
申请号:US11067607
申请日:2005-02-25
申请人: Adrian Chernoff , Richard Kleber , Mark Konopnicki , Stephen Koshorek , Jacob Lyjak , Chongmin Kim
发明人: Adrian Chernoff , Richard Kleber , Mark Konopnicki , Stephen Koshorek , Jacob Lyjak , Chongmin Kim
IPC分类号: B62D25/02
CPC分类号: B62D29/008 , B62D25/02 , B62D25/04 , B62D25/081
摘要: A two-piece side frame comprising a one-piece inner panel and a one-piece outer panel that are operatively connected to one another and extending substantially longitudinally at least the entire length of the vehicle passenger compartment. Consolidations of upper body structures such as front cowl beam, front structure, front tie bar assembly, roof and rear package shelf, and the rear structure of a vehicle using fluid forming processes are provided. A method of producing the two-piece side frame as well as a B pillar and cowl beam by utilizing fluid forming techniques is provided.
摘要翻译: 一种两件式侧框架,包括一体式内板和一体式外板,它们可操作地彼此连接并且至少在车辆乘客舱的整个长度上基本纵向地延伸。 提供了诸如前整流罩,前结构,前连杆组件,车顶和后包装架以及使用流体成形过程的车辆的后部结构的上部结构的固结。 提供了一种通过利用流体成形技术制造两件式侧框架以及B柱和整流罩梁的方法。
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公开(公告)号:US06547895B2
公开(公告)日:2003-04-15
申请号:US09768541
申请日:2001-01-25
IPC分类号: C22F104
CPC分类号: B21D26/055 , C22F1/04 , C22F1/047 , Y10S72/709
摘要: The superplastic forming of suitable metal alloy sheets into strong components, such as automobile body structures or panels, is improved and accomplished faster by simultaneously forming two or more substantially identical, relatively thin sheets, preferably about 2 mm or less in thickness, rather than a single sheet of the same overall thickness. For example, two or more layers of thin AA5083 sheets can be stretched formed together at about 500° C. with greater deformation and elongation than a single sheet of comparable thickness.
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