Apparatus for forming dye sublimation images and texturing the surface of solid sheets of the substrate

    公开(公告)号:US11919328B2

    公开(公告)日:2024-03-05

    申请号:US18180675

    申请日:2023-03-08

    发明人: John Moalli

    摘要: An apparatus for texturing a plastic substrate, while forming a dye sublimation image in the plastic substrate, wherein the plastic substrate has a first side and a second side, is provided. A textured cover is on a side of a platen, wherein the platen is on a first, untextured side of the textured cover. A first side of the dye carrier is on a second, textured side of the textured cover, and wherein the plastic substrate is supported on a second side of the dye carrier, wherein a first side of the plastic substrate is supported by the dye carrier, wherein the textured side of the textured cover has a texture to be transferred to the plastic substrate. A membrane is on the second side of the plastic substrate. A vacuum pump provides a vacuum between the membrane and the platen. A heater is positioned to heat the plastic substrate.

    METHOD FOR FORMING DYE SUBLIMATION IMAGES IN AND TEXTURING OF SOLID SUBSTRATES

    公开(公告)号:US20200147996A1

    公开(公告)日:2020-05-14

    申请号:US16743979

    申请日:2020-01-15

    发明人: John MOALLI

    IPC分类号: B44C1/17 B41M5/035 B41M5/00

    摘要: A method for texturing a plastic substrate, while forming a dye sublimation image in the plastic substrate is provided. A first side of a dye carrier sheet having an image formed thereon of a dye sublimation ink is placed on a second side of the plastic substrate to form a stack. A first side of a textured cover is placed on a side of the stack. A clamping pressure is provided on the textured cover and the stack, wherein the stack and textured cover are clamped together. The stack is heated to at least a sublimation temperature of the stack, which causes the dye sublimation ink to sublimate and penetrate through the second side of the plastic substrate, creating a dye sublimation image in the plastic substrate and wherein texture from the textured cover is transferred to a side of the plastic substrate.

    Apparatus for forming dye sublimation images and texturing the surface of solid sheets of the substrate

    公开(公告)号:US11065909B2

    公开(公告)日:2021-07-20

    申请号:US16743979

    申请日:2020-01-15

    发明人: John Moalli

    摘要: A method for texturing a plastic substrate, while forming a dye sublimation image in the plastic substrate is provided. A first side of a dye carrier sheet having an image formed thereon of a dye sublimation ink is placed on a second side of the plastic substrate to form a stack. A first side of a textured cover is placed on a side of the stack. A clamping pressure is provided on the textured cover and the stack, wherein the stack and textured cover are clamped together. The stack is heated to at least a sublimation temperature of the stack, which causes the dye sublimation ink to sublimate and penetrate through the second side of the plastic substrate, creating a dye sublimation image in the plastic substrate and wherein texture from the textured cover is transferred to a side of the plastic substrate.

    Method for forming dye sublimation images in and texturing of solid substrates

    公开(公告)号:US10940715B2

    公开(公告)日:2021-03-09

    申请号:US16925182

    申请日:2020-07-09

    发明人: John Moalli

    摘要: A method for texturing a thermoplastic substrate, while forming a dye sublimation image in the thermoplastic substrate is provided. A stack comprising a thermoplastic substrate and a plurality of processing layers is provided, wherein the plurality of processing layers comprise a dye carrier having a dye image and an elastomeric membrane and wherein at least one of the processing layers of the stack is textured. A vacuum pressure is provided on the stack through an elastomeric membrane, wherein the stack is clamped together. The stack is heated to at least a sublimation temperature of the stack, wherein texture from at least one of the process layers is transferred to the thermoplastic substrate. The thermoplastic substrate is cooled to a release temperature. The vacuum pressure is removed. The thermoplastic substrate is removed from the stack.

    Method for forming dye sublimation images in and texturing of solid substrates

    公开(公告)号:US10583686B1

    公开(公告)日:2020-03-10

    申请号:US16163840

    申请日:2018-10-18

    发明人: John Moalli

    摘要: A method for texturing a plastic substrate, while forming a dye sublimation image in the plastic substrate is provided. A first side of a dye carrier sheet having an image formed thereon of a dye sublimation ink is placed on a second side of the plastic substrate to form a stack. A first side of a textured cover is placed on a side of the stack. A clamping pressure is provided on the textured cover and the stack, wherein the stack and textured cover are clamped together. The stack is heated to at least a sublimation temperature of the stack, which causes the dye sublimation ink to sublimate and penetrate through the second side of the plastic substrate, creating a dye sublimation image in the plastic substrate and wherein texture from the textured cover is transferred to a side of the plastic substrate.

    METHOD FOR FORMING DYE SUBLIMATION IMAGES IN AND TEXTURING OF SOLID SUBSTRATES

    公开(公告)号:US20220219486A1

    公开(公告)日:2022-07-14

    申请号:US17707718

    申请日:2022-03-29

    发明人: John MOALLI

    IPC分类号: B44C1/17 B41M5/00 B41M5/035

    摘要: An apparatus for texturing a plastic substrate, while forming a dye sublimation image in the plastic substrate, wherein the plastic substrate has a first side and a second side, is provided. A textured cover is on a side of a platen, wherein the platen is on a first, untextured side of the textured cover. A first side of the dye carrier is on a second, textured side of the textured cover, and wherein the plastic substrate is supported on a second side of the dye carrier, wherein a first side of the plastic substrate is supported by the dye carrier, wherein the textured side of the textured cover has a texture to be transferred to the plastic substrate. A membrane is on the second side of the plastic substrate. A vacuum pump provides a vacuum between the membrane and the platen. A heater is positioned to heat the plastic substrate.

    METHOD FOR FORMING DYE SUBLIMATION IMAGES IN AND TEXTURING OF SOLID SUBSTRATES

    公开(公告)号:US20210309045A1

    公开(公告)日:2021-10-07

    申请号:US17349470

    申请日:2021-06-16

    发明人: John MOALLI

    IPC分类号: B44C1/17 B41M5/00 B41M5/035

    摘要: An apparatus for texturing a plastic substrate, while forming a dye sublimation image in the plastic substrate, wherein the plastic substrate has a first side and a second side, is provided. A textured cover is on a side of a platen, wherein the platen is on a first, untextured side of the textured cover. A first side of the dye carrier is on a second, textured side of the textured cover, and wherein the plastic substrate is supported on a second side of the dye carrier, wherein a first side of the plastic substrate is supported by the dye carrier, wherein the textured side of the textured cover has a texture to be transferred to the plastic substrate. A membrane is on the second side of the plastic substrate. A vacuum pump provides a vacuum between the membrane and the platen. A heater is positioned to heat the plastic substrate.

    METHOD FOR FORMING DYE SUBLIMATION IMAGES IN AND TEXTURING OF SOLID SUBSTRATES

    公开(公告)号:US20230219363A1

    公开(公告)日:2023-07-13

    申请号:US18180675

    申请日:2023-03-08

    发明人: John MOALLI

    IPC分类号: B44C1/17 B41M5/035 B41M5/00

    摘要: An apparatus for texturing a plastic substrate, while forming a dye sublimation image in the plastic substrate, wherein the plastic substrate has a first side and a second side, is provided. A textured cover is on a side of a platen, wherein the platen is on a first, untextured side of the textured cover. A first side of the dye carrier is on a second, textured side of the textured cover, and wherein the plastic substrate is supported on a second side of the dye carrier, wherein a first side of the plastic substrate is supported by the dye carrier, wherein the textured side of the textured cover has a texture to be transferred to the plastic substrate. A membrane is on the second side of the plastic substrate. A vacuum pump provides a vacuum between the membrane and the platen. A heater is positioned to heat the plastic substrate.

    Apparatus for forming dye sublimation images and texturing the surface of solid sheets of the substrate

    公开(公告)号:US11318780B2

    公开(公告)日:2022-05-03

    申请号:US17349470

    申请日:2021-06-16

    发明人: John Moalli

    摘要: An apparatus for texturing a plastic substrate, while forming a dye sublimation image in the plastic substrate, wherein the plastic substrate has a first side and a second side, is provided. A textured cover is on a side of a platen, wherein the platen is on a first, untextured side of the textured cover. A first side of the dye carrier is on a second, textured side of the textured cover, and wherein the plastic substrate is supported on a second side of the dye carrier, wherein a first side of the plastic substrate is supported by the dye carrier, wherein the textured side of the textured cover has a texture to be transferred to the plastic substrate. A membrane is on the second side of the plastic substrate. A vacuum pump provides a vacuum between the membrane and the platen. A heater is positioned to heat the plastic substrate.

    METHOD FOR FORMING DYE SUBLIMATION IMAGES IN AND TEXTURING OF SOLID SUBSTRATES

    公开(公告)号:US20200346483A1

    公开(公告)日:2020-11-05

    申请号:US16925182

    申请日:2020-07-09

    发明人: John MOALLI

    IPC分类号: B44C1/17 B41M5/00 B41M5/035

    摘要: A method for texturing a thermoplastic substrate, while forming a dye sublimation image in the thermoplastic substrate is provided. A stack comprising a thermoplastic substrate and a plurality of processing layers is provided, wherein the plurality of processing layers comprise a dye carrier having a dye image and an elastomeric membrane and wherein at least one of the processing layers of the stack is textured. A vacuum pressure is provided on the stack through an elastomeric membrane, wherein the stack is clamped together. The stack is heated to at least a sublimation temperature of the stack, wherein texture from at least one of the process layers is transferred to the thermoplastic substrate. The thermoplastic substrate is cooled to a release temperature. The vacuum pressure is removed. The thermoplastic substrate is removed from the stack.