System and method for manufacturing wind turbine rotor blades for simplified installation and removal

    公开(公告)号:US10815964B2

    公开(公告)日:2020-10-27

    申请号:US16117344

    申请日:2018-08-30

    Abstract: The present disclosure is directed to systems and methods for manufacturing a wind turbine rotor blade that can be easily lifted and lowered to and from a rotor installed atop a tower. The method includes providing a plurality of root inserts for a blade root of the blade and securing at least one cylindrical member to one of the root inserts such that the cylindrical member is substantially perpendicular with the root insert. The method also includes arranging the root inserts in a blade mold of the blade and forming a blade shell with the plurality of root inserts laminated therein. The method may further include securing at least one attachment component within each of the cylindrical members so as to provide an attachment location for a pulley cable used to lift and lower the rotor blade to and from the rotor installed atop the tower.

    SYSTEM AND METHOD FOR REPLACING A PITCH BEARING
    37.
    发明申请
    SYSTEM AND METHOD FOR REPLACING A PITCH BEARING 有权
    用于替换轴承的系统和方法

    公开(公告)号:US20160327017A1

    公开(公告)日:2016-11-10

    申请号:US14706458

    申请日:2015-05-07

    Abstract: The present disclosure is directed to systems and methods for removing or installing a pitch bearing of a wind turbine. The method includes installing a first pulley block at an up-tower location of the wind turbine and configuring a second pulley block with the pitch bearing. A pulley cable is routed from a ground location over the first pulley block to the second pulley block such that the second pulley block is configured to slide along the pulley cable. The method also includes rotating the pitch bearing to a tilted position. Thus, the method further includes lowering or lifting the pitch bearing in the tilted position so as to prevent the pitch bearing from colliding with the tower.

    Abstract translation: 本公开涉及用于去除或安装风力涡轮机的变桨轴承的系统和方法。 该方法包括在风力涡轮机的上塔位置安装第一滑轮组,并且配置具有俯仰轴承的第二滑轮组。 滑轮电缆从第一滑轮组件上的接地位置路由到第二滑轮组,使得第二滑轮组件沿着皮带轮电缆滑动。 该方法还包括将俯仰轴承旋转到倾斜位置。 因此,该方法还包括在倾斜位置降低或提升变桨轴承,以防止变桨轴承与塔架碰撞。

    UP-TOWER SUSPENSION SYSTEM FOR A WIND TURBINE ROTOR BLADE
    38.
    发明申请
    UP-TOWER SUSPENSION SYSTEM FOR A WIND TURBINE ROTOR BLADE 有权
    用于风力涡轮机转子叶片的UP-TOWER悬挂系统

    公开(公告)号:US20160327016A1

    公开(公告)日:2016-11-10

    申请号:US14706409

    申请日:2015-05-07

    Abstract: The present disclosure is directed to a suspension system for a wind turbine rotor blade and methods for suspending said rotor blade from a hub thereof. The method includes positioning the rotor blade in a substantially six o'clock position. Another step includes removing at least one root attachment assembly from an adjacent rotor blade and providing at least one passageway from an exterior surface of the adjacent rotor blade to the root attachment assembly. Still another step includes inserting a cable through the passageway such that the cable engages an interior surface of the adjacent rotor blade and extends from within the adjacent rotor blade to the lowered rotor blade. The method further includes securing the cable to the rotor blade at an attachment location. Next, the method includes lowering the rotor blade a vertical distance from the hub until the blade is supported by the cable.

    Abstract translation: 本公开涉及一种用于风力涡轮机转子叶片的悬挂系统和用于将所述转子叶片从其轮毂悬挂的方法。 该方法包括将转子叶片定位在大致六点钟位置。 另一步骤包括从相邻的转子叶片移除至少一个根部附接组件,并且从邻近的转子叶片的外表面提供至少一个通道到根部附件组件。 另一步骤包括将电缆插入通道中,使得电缆接合相邻转子叶片的内表面并从相邻的转子叶片内延伸到降低的转子叶片。 该方法还包括在附接位置将电缆固定到转子叶片。 接下来,该方法包括将转子叶片从轮毂的垂直距离降低到叶片被缆线支撑。

    SYSTEM FOR CENTERING WYE RING IN-SITU
    39.
    发明申请
    SYSTEM FOR CENTERING WYE RING IN-SITU 审中-公开
    用于中心WEE环的系统

    公开(公告)号:US20160153423A1

    公开(公告)日:2016-06-02

    申请号:US15014775

    申请日:2016-02-03

    Abstract: A wye ring centering system is provided. The system includes a plurality of rollers configured for contacting a wye ring, and a plurality of mounting fasteners configured for supporting the plurality of rollers. Each of the mounting fasteners is configured to pass through a fan hub. The plurality of rollers and the plurality of mounting fasteners are distributed at substantially equal intervals around the fan hub. The wye ring is placed over the plurality of rollers to center the wye ring around a shaft.

    Abstract translation: 提供了一个圆环定心系统。 所述系统包括构造成用于接触圆环的多个辊,以及多个用于支撑所述多个辊的安装紧固件。 每个安装紧固件被配置成通过风扇毂。 多个辊和多个安装紧固件以围绕风扇毂的大致相等的间隔分布。 将圆形环放置在多个辊子上方,以使得惠氏环围绕轴线居中。

    METHOD AND SYSTEM FOR SERVICING WIND TURBINE ROTOR
    40.
    发明申请
    METHOD AND SYSTEM FOR SERVICING WIND TURBINE ROTOR 有权
    维修风力发电机转子的方法和系统

    公开(公告)号:US20150300175A1

    公开(公告)日:2015-10-22

    申请号:US14257538

    申请日:2014-04-21

    Abstract: A method for enabling servicing of a wind turbine rotor includes coupling a support cable to the blade root, the support cable extends from the blade root to a hub of the wind turbine. A lowering step lowers a rotor blade relative to the hub using the support cable so the rotor blade is spaced apart from the hub by an initial vertical distance. An installing step installs a rotor blade sling on the rotor, the rotor blade sling supports the rotor blade. Other steps are used for coupling the rotor blade to the rotor blade sling, lowering the rotor blade such that the rotor blade is spaced apart from the hub by a distance greater than the initial vertical distance, de-coupling the support cable from the blade root, and interposing a rotor servicing fixture between the rotor blade and hub. The rotor servicing fixture is configured to transport a rotor part.

    Abstract translation: 一种能够维护风力涡轮机转子的方法包括将支撑电缆连接到叶片根部,支撑缆索从叶片根部延伸到风力涡轮机的轮毂。 降低步骤使用支撑缆索相对于轮毂降低转子叶片,使得转子叶片与轮毂间隔开初始垂直距离。 安装步骤在转子上安装转子叶片吊索,转子叶片吊索支撑转子叶片。 其他步骤用于将转子叶片耦合到转子叶片吊索,降低转子叶片,使得转子叶片与轮毂间隔大于初始垂直距离的距离,将支撑缆索从叶片根部 并且在转子叶片和轮毂之间插入转子维修夹具。 转子维修夹具构造成运输转子部件。

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