Abstract:
The present invention relates to a method and a device for placing at least one material layer onto a relief mold for producing a composite material. Thereby, an elastically-reversibly deformable body with a surface relief that is designed to correspond to the relief mold is pressed against the material layer, as a result of which the surface of said body is deformed, and the material layer can be picked up. As a result of its elastically-reversible characteristics the body subsequently deforms back to its initial state so that the material layer can easily be placed onto the relief mold.
Abstract:
The present invention relates to a connecting structure for an aircraft or spacecraft, with a structural component and a stringer. The stringer is connected to the structural component by means of connecting regions. In order to reduce stress peaks that result for example from impact in the structural component, a high impact material is introduced into at least one of the connecting regions to provide a local increase in the energy absorbing capacity of the at least one connecting region.
Abstract:
Disclosed is a method for producing single- or multi-layered fiber performs by the TFP process with fiber strands which are aligned substantially such that they are oriented with the flux of force, are laid on at least one backing layer and are attached by at least one fixing thread. After completion of the TFP process, at least one fiber preform is introduced into a fixing device to secure the position of the fiber strands and the fixing threads and/or the backing layers are at least partially removed. As a result of the preferably complete removal of the fixing threads and/or the backing layer from the fiber preform, the latter has virtually ideal mechanical, quasi isotropic properties. In a preferred variant, the fixing threads and/or the backing layers are formed by a water-soluble material, so that they can be completely dissolved by water as the solvent and flushed out.
Abstract:
Disclosed is a method for producing single- or multi-layered fiber performs by the TFP process with fiber strands which are aligned substantially such that they are oriented with the flux of force, are laid on at least one backing layer and are attached by at least one fixing thread. After completion of the TFT process, at least one fiber preform is introduced into a fixing device to secure the position of the fiber strands and the fixing threads and/or the backing layers are at least partially removed. As a result of the preferably complete removal of the fixing threads and/or the backing layer from the fiber preform, the latter has virtually ideal mechanical, quasi isotropic properties. In a preferred variant, the fixing threads and/or the backing layers are formed by a water-soluble material, so that they can be completely dissolved by water as the solvent and flushed out.
Abstract:
Disclosed is a method for producing single- or multi-layered fiber preforms by the TFP process with fiber strands which are aligned in particular such that they are oriented with the flux of force, wherein the fiber preforms have virtually any desired material thickness without troublesome backing layers and have virtually any desired surface geometry, comprising the steps of: laying and attaching the fiber strands on a flexible and elastic base, in particular a base formed by an elastomer, with a fixing thread led through a sewing head to form the fiber perform; and lifting the fiber preform off the elastic and flexible base. The fiber preforms produced by means of this method have a virtually optimum fiber alignment, that is to say substantially oriented with the flux of force, and no appreciable flaws in the arrangement of fibers, and consequently make it possible to create composite components that can withstand extreme mechanical stress and are at the same time lightweight, for example by subsequent processing in the RTM process.
Abstract:
A window replacement for filling a window frame in an aircraft is provided, in particular a passenger aircraft, the window replacement being fixable by a retainer in the window frame in place of the window assembly when the window assembly is removed. The window replacement comprises a panel-shaped element with at least a single curvature, the panel-shaped element being made of a synthetic material. The window replacement is formed by a monolithic panel-shaped element. The panel-shaped element of the window replacement may also be formed by a sandwich panel. This allows a weight reduction in comparison with a window replacement of a metallic material.
Abstract:
The present invention relates to a method and a device for placing at least one material layer onto a relief mold for producing a composite material. Thereby, an elastically-reversibly deformable body with a surface relief that is designed to correspond to the relief mold is pressed against the material layer, as a result of which the surface of said body is deformed, and the material layer can be picked up. As a result of its elastically-reversible characteristics the body subsequently deforms back to its initial state so that the material layer can easily be placed onto the relief mold.
Abstract:
The invention relates to a window replacement for filling a window frame in an aircraft, in particular a passenger aircraft, the window replacement being fixable by means of a retainer in the window frame in place of the window assembly when the window assembly is removed. According to the invention, the window replacement comprises a panel-shaped element with at least a single curvature, the panel-shaped element, being made of a synthetic material. In one configurational variant, the window replacement according to the invention is formed by a monolithic panel-shaped element. In a second configurational variant, the panel-shaped element of the window replacement is formed by a sandwich panel. Both embodiments allow a weight reduction in comparison with a window replacement of a metallic material.
Abstract:
Device for producing a fiber preform with virtually any desired surface geometry by a TFP process. A guiding device lays a fiber strand along virtually any desired path curve on a backing layer and a sewing head attaches the fiber strand on the backing layer by at least one fixing thread. The backing layer can be positioned in an xy direction in relation to the guiding device and the sewing head, wherein the sewing head and/or the guiding device can be positioned in a z direction. The separation of the positioning capabilities of the backing layer (xy direction) and the guiding device, the sewing head and the lower thread guide (z direction) provides a relatively simple device construction. Example devices can produce fiber preforms for dome-shaped composite components for use inter alia as pressure bulkheads for cabins in aircraft with virtually optimum properties.
Abstract:
The invention relates to a fixing thread 1, 5, 10, 16 for sewing together reinforcing fibers, in particular to form a fiber preform, for the production of a fiber-reinforced composite component by means of impregnation with a curable polymer material.According to the invention, the fixing thread 1, 5, 10, 16 has an interface 4, 9, 15, 19 for locally increasing the ductility of a matrix formed by the curable polymer material and has at least one core thread 2, 6, 11, 12, 17, so as in particular to reduce the tendency for microcracks to form in the matrix of the finished composite component in the regions where the fixing threads 1, 5, 10, 16 penetrate.The interface 4 may be formed, for example, by an enclosure of the core thread 1 by a thermoplastic polymer material, for example by polyethylene, polypropylene or the like.