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公开(公告)号:US11969724B2
公开(公告)日:2024-04-30
申请号:US18038547
申请日:2021-12-07
Applicant: SABIC Global Technologies B.V.
Inventor: Wugeng Liang , Hector Perez , Pankaj Gautam Singh , David West
CPC classification number: B01J8/0438 , B01J8/0492 , B01J21/04 , B01J23/63 , C07C2/84 , C07C2521/04 , C07C2523/63
Abstract: The invention relates to a reactor system for oxidative coupling of methane (OCM), comprising: reactor system for oxidative coupling of methane (OCM), comprising: (a) an inlet configured to receive a reactant mixture; (b) a reaction chamber having an upstream end and a downstream end such that the reaction chamber extends from the upstream end to the downstream end, and the reaction chamber comprises a catalyst bed having a catalyst composition having at least two catalyst components: (i) a low selectivity catalyst component; and (ii) a high selectivity catalyst component; and (c) an outlet configured to recover a C2+ hydrocarbon product mixture from the reactor system; wherein the reactor system is configured such that the reactant mixture substantially contacts the high selectivity catalyst component prior to contacting the low selectivity catalyst component. The invention further describes a process for the production of C2+ hydrocarbon product mixture using the present reactor system.
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公开(公告)号:US11666879B2
公开(公告)日:2023-06-06
申请号:US16981444
申请日:2019-04-18
Applicant: SABIC GLOBAL TECHNOLOGIES B.V.
Inventor: Wugeng Liang , Sagar Sarsani , David West , James Kauffman , Jonathan Banke , Hector Perez , Robert C. Schucker , Tian Gu , Vemuri Balakotaiah
CPC classification number: B01J8/0278 , B01J8/0285 , C07C2/84 , B01J2208/00115 , B01J2208/022 , C07C2523/10
Abstract: Disclosed herein are systems and processes for the conversion of a methane feedstock to C2+ hydrocarbons.
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公开(公告)号:US20220387973A1
公开(公告)日:2022-12-08
申请号:US17769879
申请日:2020-09-21
Applicant: SABIC Global Technologies B.V.
Inventor: Wugeng Liang , Luanyi Li , Hector Perez , Pankaj Gautam , David West
Abstract: A multilayer supported oxidative coupling of methane (OCM) catalyst composition (support, first single oxide layer, one or more mixed oxide layers, optional second single oxide layer) characterized by formula AaZbEcDdOx/support; A is alkaline earth metal; Z is first rare earth element; E is second rare earth element; D is redox agent/third rare earth element; the first, second, third rare earth element are not the same; a=1.0; b=0.1-10.0; c=0.1-10.0; d=0-10.0; x balances oxidation states; first single oxide layer (Zb1Ox1, b1=0.1-10.0; x1 balances oxidation states) contacts support and one or more mixed oxide layers; one or more mixed oxide layers (Aa2Zb2Ec2Dd2Ox2, a2=1.0; b2=0.1-10.0; c2=0.1-10.0; d2=0-10.0; x2 balances oxidation states; AaZbEcDdOx and Aa2Zb2Ec2Dd2Ox2 are different) contacts first single oxide layer and optionally second single oxide layer, and second single oxide layer (AO), when present, contacts one or more mixed oxide layers and optionally first single oxide layer.
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公开(公告)号:US11458458B2
公开(公告)日:2022-10-04
申请号:US16495554
申请日:2018-03-21
Applicant: Sabic Global Technologies, B.V.
Inventor: Wugeng Liang , David West , Luanyi Li , Vidya Sagar Reddy Sarsani , Hector Perez , James W. Kauffman
Abstract: An OCM catalyst composition characterized by general formula AaLabEcDdOx; wherein A is an alkaline earth metal; wherein E is a first rare earth element; wherein D is a redox agent or a second rare earth element; wherein the first rare earth element and second rare earth element are different; wherein a is 1.0; wherein b is 0.01-10.0; wherein c is 0-10.0; wherein d is 0-10.0; and wherein x balances the oxidation states. The alkaline earth metal is selected from the group consisting of Mg, Ca, Sr, Ba, and combinations thereof. The first rare earth element and the second rare earth element can each independently be selected from the group consisting of Sc, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Y, Tb, Dy, Ho, Er, Tm, Yb, Lu, and combinations thereof. The redox agent is selected from the group consisting of Mn, W, Bi, Sb, Sn, Ce, Pr, and combinations thereof.
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公开(公告)号:US11148985B2
公开(公告)日:2021-10-19
申请号:US16481790
申请日:2018-01-29
Applicant: Sabic Global Technologies, B.V. , Aghaddin Mamedov , David West , Vidya Sagar Reddy Sarsani , Wugeng Liang
Inventor: Aghaddin Mamedov , David West , Vidya Sagar Reddy Sarsani , Wugeng Liang
Abstract: A process for producing ethylene and syngas comprising reacting, via OCM, first reactant mixture (CH4&O2) in first reaction zone comprising OCM catalyst to produce first product mixture comprising ethylene, ethane, hydrogen, CO2, CO, and unreacted methane; introducing second reactant mixture comprising first product mixture to second reaction zone excluding catalyst to produce second product mixture comprising ethylene, ethane, hydrogen, CO, CO2, and unreacted methane, wherein a common reactor comprises both the first and second reaction zones, wherein ethane of second reactant mixture undergoes cracking to ethylene, wherein CO2 of second reactant mixture undergoes hydrogenation to CO, and wherein an amount of ethylene in the second product mixture is greater than in the first product mixture; recovering methane stream, ethane stream, CO2 stream, ethylene stream, and syngas stream (CO&H2) from the second product mixture; and recycling the ethane stream and the carbon dioxide stream to second reaction zone.
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公开(公告)号:US11091410B2
公开(公告)日:2021-08-17
申请号:US16491398
申请日:2018-03-05
Applicant: SABIC Global Technologies, B.V.
Inventor: Wugeng Liang , Sagar Sarsani , Aghaddin Mamedov , Hector Perez , David West , Istvan Lengyel
Abstract: A mixed oxide catalyst for the oxidative coupling of methane can include a catalyst with the formula AaBbCcDdOx, wherein: element A is selected from alkaline earth metals; elements B and C are selected from rare earth metals, and wherein elements B and C are different rare earth metals; the oxide of at least one of A, B, C, and D has basic properties; the oxide of at least one of A, B, C, and D has redox properties; and elements A, B, C, and D are selected to create a synergistic effect whereby the catalytic material provides a methane conversion of greater than or equal to 15% and a C2+ selectivity of greater than or equal to 70%. Systems and methods can include contacting the catalyst with methane and oxygen and purifying or collecting C2+ products.
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公开(公告)号:US10702856B2
公开(公告)日:2020-07-07
申请号:US16303278
申请日:2017-05-16
Applicant: SABIC Global Technologies B.V.
Inventor: Wugeng Liang , Sagar Sarsani , David West
IPC: B01J23/34 , C07C2/84 , B01J37/04 , B01J37/08 , B01J23/00 , B01J21/08 , B01J23/04 , C07C11/04 , C07C27/14 , C07C29/48 , C07C31/08 , B01J37/02 , B01J35/00
Abstract: Disclosed is a supported catalyst and methods to prepare and use the supported catalyst in an oxidative coupling of methane (OCM) reaction. The supported catalyst can contain MnWO4 or MnWO4 nanostructures that are in contact with the surface of a sodium containing silicon dioxide support material. The supported MnWO4 catalyst can have an active MnWO4 crystal phase.
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公开(公告)号:US11633721B2
公开(公告)日:2023-04-25
申请号:US17769879
申请日:2020-09-21
Applicant: SABIC Global Technologies B.V.
Inventor: Wugeng Liang , Luanyi Li , Hector Perez , Pankaj Gautam , David West
Abstract: A multilayer supported oxidative coupling of methane (OCM) catalyst composition (support, first single oxide layer, one or more mixed oxide layers, optional second single oxide layer) characterized by formula AaZbEcDdOx/support; A is alkaline earth metal; Z is first rare earth element; E is second rare earth element; D is redox agent/third rare earth element; the first, second, third rare earth element are not the same; a=1.0; b=0.1-10.0; c=0.1-10.0; d=0-10.0; x balances oxidation states; first single oxide layer (Zb1Ox1, b1=0.1-10.0; x1 balances oxidation states) contacts support and one or more mixed oxide layers; one or more mixed oxide layers (Aa2Zb2Ec2Dd2Ox2, a2=1.0; b2=0.1-10.0; c2=0.1-10.0; d2=0-10.0; x2 balances oxidation states; AaZbEcDdOx and Aa2Zb2Ec2Dd2Ox2 are different) contacts first single oxide layer and optionally second single oxide layer, and second single oxide layer (AO), when present, contacts one or more mixed oxide layers and optionally first single oxide layer.
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公开(公告)号:US11541375B2
公开(公告)日:2023-01-03
申请号:US17623042
申请日:2020-07-27
Applicant: SABIC Global Technologies B.V. , Wugeng Liang , David West , Hector Perez , Vidya Sagar Reddy Sarsani , Luanyi Elizabeth Li
Inventor: Wugeng Liang , David West , Hector Perez , Vidya Sagar Reddy Sarsani , Luanyi Elizabeth Li
Abstract: The invention relates to a composition containing a catalyst suitable for producing ethylene and other C2+ hydrocarbons at high selectivity while improving both methane conversion and product yield. Particularly, the catalyst contains mixed metal oxides having at least one alkali earth metal and at least one rare earth metal along with an alkali metal promoter in the form of an alkali metal or in the form of an alkali metal tungstate. The invention further provides a method for preparing such a composition, using a calcination process to calcine the alkali metal promoters together with mixed metal oxides. Additionally, the invention further describes a process for producing C2+ hydrocarbons, using such a composition.
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公开(公告)号:US20220380275A1
公开(公告)日:2022-12-01
申请号:US17769884
申请日:2020-09-21
Applicant: Wugeng Liang , Azim Ali , Hector Perez , Jae Hyung Kim , Pankaj Gautam , David West , SABIC Global Technologies B.V.
Inventor: Wugeng Liang , Azim Ali , Hector Perez , Jae Hyung Kim , Pankaj Gautam , David West
Abstract: A multilayer supported oxidative coupling of methane (OCM) catalyst composition (alpha-Al2O3 support, first single oxide layer, one or more mixed oxide layers, optional second single oxide layer) characterized by formula AaZbEcDdOx/alpha-Al2O3; A is alkaline earth metal; Z is first rare earth element; E is second rare earth element; D is redox agent/third rare earth element; the first, second, third rare earth element are not the same; a=1.0; b=0.1-10.0; c=0.1-10.0; d=0-10.0; x balances oxidation states; first single oxide layer (Zb1Ox1, b1=0.1-10.0; x1 balances oxidation states) contacts alpha-Al2O3 support and one or more mixed oxide layers; one or more mixed oxide layers (Aa2Zb2Ec2Dd2Ox2, a2=1.0; b2=0.1-10.0; c2=0.1-10.0; d2=0-10.0; x2 balances oxidation states; AaZbEcDdOx and Aa2Zb2Ec2Dd2Ox2 are different) contacts first single oxide layer and optionally second single oxide layer, and second single oxide layer (AO), when present, contacts one or more mixed oxide layers and optionally first single oxide layer.
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