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公开(公告)号：US11577427B2
公开(公告)日：2023-02-14
申请号：US17738072
申请日：2022-05-06
Applicant: CORNING INCORPORATED
Inventor： Michael Edward Badding , William Joseph Bouton , Lanrik Wayne Kester , Thomas Dale Ketcham , Andrew Peter Kittleson , Dale Charles Marshall , Gary Edward Merz , Eric Lee Miller , Emmanuel Chima Okpara , Conor James Walsh
IPC: C04B35/10 , F27B9/14 , B28B11/24 , C04B35/115 , C04B35/638 , C04B35/486 , C04B35/64 , B32B27/32
Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.
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公开(公告)号：US20220297344A1
公开(公告)日：2022-09-22
申请号：US17738072
申请日：2022-05-06
Applicant: CORNING INCORPORATED
Inventor： Michael Edward Badding , William Joseph Bouton , Lanrik Wayne Kester , Thomas Dale Ketcham , Andrew Peter Kittleson , Dale Charles Marshall , Gary Edward Merz , Eric Lee Miller , Emmanuel Chima Okpara , Conor James Walsh
IPC: B28B11/24 , C04B35/115 , C04B35/638 , C04B35/486 , C04B35/64 , B32B27/32
Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.
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公开(公告)号：US20210402646A1
公开(公告)日：2021-12-30
申请号：US17468752
申请日：2021-09-08
Applicant: CORNING INCORPORATED
Inventor： Michael Edward Badding , William Joseph Bouton , Jacqueline Leslie Brown , Timothy Joseph Curry , Roman E. Hurny , Lanrik Wayne Kester , Thomas Dale Ketcham , John Albert Olenick , Kathleen Ritter Olenick , Jeremy Paananen , Thomas Silverblatt , Dell Joseph St Julien , Viswanathan Venkateswaran , Nathan Michael Zink
IPC: B28B11/24 , C04B35/443 , C04B35/115 , C04B35/486 , C04B35/64
Abstract: A method of manufacturing ceramic tape includes a step of directing a tape of partially-sintered ceramic into a furnace. The tape is partially-sintered such that grains of the ceramic are fused to one another yet the tape still includes at least 10% porosity by volume, where the porosity refers to volume of the tape unoccupied by the ceramic. The method further includes steps of conveying the tape through the furnace and further sintering the tape as the tape is conveyed through the furnace. The porosity of the tape decreases during the further sintering step.
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公开(公告)号：US20210107841A1
公开(公告)日：2021-04-15
申请号：US17069025
申请日：2020-10-13
Applicant: CORNING INCORPORATED
Abstract: A method for finishing a glass or ceramic article includes applying a force to the glass or ceramic article. The force is applied to the glass or ceramic article at least when the glass or ceramic article is at a temperature that is greater than or equal to a creep temperature of the glass or ceramic article. Holding the force to the glass or ceramic article as the glass or ceramic article is cooled to a temperature that is less than the creep temperature of the glass or ceramic article.
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公开(公告)号：US10967539B2
公开(公告)日：2021-04-06
申请号：US17076044
申请日：2020-10-21
Applicant: CORNING INCORPORATED
Inventor： Michael Edward Badding , William Joseph Bouton , Jacqueline Leslie Brown , Timothy Joseph Curry , Roman E Hurny , Lanrik Wayne Kester , Thomas Dale Ketcham , John Albert Olenick , Kathleen Ritter Olenick , Jeremy Paananen , Thomas Silverblatt , Dell Joseph St Julien , Viswanathan Venkateswaran , Nathan Michael Zink
IPC: C04B35/115 , C04B35/486 , B28B11/24 , C04B35/443 , C04B35/64
Abstract: A manufacturing line includes a tape of green material that is directed through a furnace so that the furnace burns off organic binder material and then partially sinters the tape without the use of a setter board. Sintered articles resulting from the manufacturing line may be thin with relatively large surface areas; and, while substantially unpolished, have few sintering-induced surface defects. Tension may be applied to the partially sintered tape as it passes through a second furnace on the manufacturing line to shape resulting sintered articles.
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Patent Agency Ranking
公开(公告)号：US10766165B2
公开(公告)日：2020-09-08
申请号：US15218689
申请日：2016-07-25
Applicant: Corning Incorporated
Inventor： Michael Edward Badding , William Joseph Bouton , Jacqueline Leslie Brown , Timothy Joseph Curry , Roman E Hurny , Lanrik Wayne Kester , Thomas Dale Ketcham , John Albert Olenick , Kathleen Ritter Olenick , Jeremy Paananen , Thomas Silverblatt , Dell Joseph St Julien , Viswanathan Venkateswaran , Nathan Michael Zink
IPC: C04B35/115 , C04B35/64 , B28B11/24 , C04B35/443 , C04B35/486
Abstract: A manufacturing line includes a tape of green material that is directed through a furnace so that the furnace burns off organic binder material and then partially sinters the tape without the use of a setter board. Sintered articles resulting from the manufacturing line may be thin with relatively large surface areas; and, while substantially unpolished, have few sintering-induced surface defects. Tension may be applied to the partially sintered tape as it passes through a second furnace on the manufacturing line to shape resulting sintered articles.
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公开(公告)号：US20240019209A1
公开(公告)日：2024-01-18
申请号：US18239211
申请日：2023-08-29
Applicant: CORNING INCORPORATED
Inventor： Michael Edward Badding , William Joseph Bouton , Jacqueline Leslie Brown , Timothy Joseph Curry , Roman E. Hurny , Lanrik Wayne Kester , Thomas Dale Ketcham , John Albert Olenick , Kathleen Ritter Olenick , Jeremy Paananen , Thomas Silverblatt , Dell Joseph St Julien , Viswanathan Venkateswaran , Nathan Michael Zink
IPC: F26B3/00 , C04B35/115 , C04B35/443 , C04B35/486 , C04B35/64 , F27B13/10 , F26B13/10 , B28B11/24
CPC classification number: F26B3/00 , C04B35/115 , C04B35/443 , C04B35/486 , C04B35/64 , F27B13/10 , F26B13/10 , B28B11/243 , C04B2235/6025 , C04B2235/9615 , C04B2235/963 , C04B2235/9653 , F27B9/28
Abstract: A method of manufacturing ceramic tape includes a step of directing a tape of partially-sintered ceramic into a furnace. The tape is partially-sintered such that grains of the ceramic are fused to one another yet the tape still includes at least 10% porosity by volume, where the porosity refers to volume of the tape unoccupied by the ceramic. The method further includes steps of conveying the tape through the furnace and further sintering the tape as the tape is conveyed through the furnace. The porosity of the tape decreases during the further sintering step.
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公开(公告)号：US20230364828A1
公开(公告)日：2023-11-16
申请号：US18225767
申请日：2023-07-25
Applicant: CORNING INCORPORATED
Inventor： Michael Edward Badding , William Joseph Bouton , Lanrik Wayne Kester , Thomas Dale Ketcham , Andrew Peter Kittleson , Dale Charles Marshall , Gary Edward Merz , Eric Lee Miller , Emmanuel Chima Okpara , Conor James Walsh
IPC: B28B11/24 , C04B35/115 , C04B35/638 , C04B35/486 , C04B35/64 , B32B27/32
CPC classification number: B28B11/243 , C04B35/115 , C04B35/638 , C04B35/486 , C04B35/64 , B32B27/32 , C04B2235/3225 , C04B2235/6025 , C04B2235/656 , C04B2235/65 , C04B2235/612 , C04B2235/9615
Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.
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公开(公告)号：US20230158708A1
公开(公告)日：2023-05-25
申请号：US18095183
申请日：2023-01-10
Applicant: CORNING INCORPORATED
Inventor： Michael Edward Badding , William Joseph Bouton , Lanrik Wayne Kester , Thomas Dale Ketcham , Andrew Peter Kittleson , Dale Charles Marshall , Gary Edward Merz , Eric Lee Miller , Emmanuel Chima Okpara , Conor James Walsh
IPC: B28B11/24 , C04B35/115 , C04B35/638 , C04B35/486 , C04B35/64 , B32B27/32
CPC classification number: B28B11/243 , C04B35/115 , C04B35/638 , C04B35/486 , C04B35/64 , B32B27/32 , C04B2235/3225 , C04B2235/6025 , C04B2235/656 , C04B2235/65 , C04B2235/612 , C04B2235/9615
Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.
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公开(公告)号：US20230074514A1
公开(公告)日：2023-03-09
申请号：US17988013
申请日：2022-11-16
Applicant: CORNING INCORPORATED
Inventor： Michael Edward Badding , William Joseph Bouton , Douglas Edward Brackley , Lanrik Wayne Kester , Thomas Dale Ketcham , Eric Lee Miller , Cameron Wayne Tanner , James William Zimmermann
IPC: C01F7/441 , C01G25/02 , C04B35/632 , C04B35/638 , C03C8/02 , C03B19/06 , C03B29/12 , C04B35/622 , C04B35/64 , C03B35/24 , C04B35/111 , C04B35/486
Abstract: A process of forming a sintered article includes heating a green portion of a tape of polycrystalline ceramic and/or minerals in organic binder at a binder removal zone to a temperature sufficient to pyrolyze the binder; horizontally conveying the portion of tape with organic binder removed from the binder removal zone to a sintering zone; and sintering polycrystalline ceramic and/or minerals of the portion of tape at the sintering zone, wherein the tape simultaneously extends through the removal and sintering zones.
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