公开(公告)号：US07325305B2

公开(公告)日：2008-02-05

申请号：US10451798

申请日：2002-01-14

申请人： Manfred Vogel

发明人： Manfred Vogel

IPC分类号： B21D53/84 ,  B21K1/12

CPC分类号： F16C3/023 ,  B21D53/845 ,  B23P11/02 ,  B23P2700/02 ,  F01L1/047 ,  F16C2360/18 ,  F16D1/0852 ,  F16H53/025 ,  Y10T29/49293 ,  Y10T29/49838 ,  Y10T29/49863 ,  Y10T29/49874

摘要： A method of producing a built shaft in which at least one part, particularly a cam, is mounted on the shaft, particularly a camshaft, includes inserting the shaft into an opening of the part. Before mounting the part, the shaft is stretched by a stretching and tightening device such that an original diameter in the area of at least one fastening location is reduced to a stretched diameter. The part is slid onto the shaft and up to the fastening location. The stretching and tightening device is then loosened to enable the diameter of the shaft to enlarge once more towards its original diameter. The part is firmly fastened at the fastening location by an interference fit in both an axial and rotationally fixed manner.

摘要翻译： 一种制造内置轴的方法，其中至少一个部分，特别是凸轮安装在所述轴上，特别是凸轮轴上，包括将所述轴插入所述部件的开口中。 在安装部件之前，通过拉伸和紧固装置拉伸轴，使得至少一个紧固位置的区域中的原始直径减小到拉伸的直径。 该部件滑动到轴上，直到紧固位置。 然后拉伸和紧固装置松开，使得轴的直径再次朝着其原始直径增大。 通过轴向和旋转固定的方式通过过盈配合将部件牢固地紧固在紧固位置处。

公开(公告)号：US07322330B2

公开(公告)日：2008-01-29

申请号：US10492866

申请日：2002-10-04

申请人： Bodo Furchheim

发明人： Bodo Furchheim

IPC分类号： F01L1/04

CPC分类号： B23K20/22 ,  B21D53/845 ,  B23K2101/005 ,  B23P11/005 ,  B23P2700/02 ,  F01L1/047 ,  Y10T29/49293 ,  Y10T74/2101

摘要： A Method for the linking of cam rings to hollow shafts. In a first process step, the cam rings are manufactured, so as to generate their function-related contour, from two individual rings of different material connected to each other in a force-and form-closing manner, with the material of the outer ring being hard and elastic and having a permissible residual expansion of at least 0.5%, and that of the inner ring being soft and plastically deformable. The cam rings together with the hollow shaft to be deformed are placed into an internal high pressure forming tool in a manner to suit the respective function. In a second process step through the application of an internal high pressure forming process and, due to the internal pressure exerted the cam rings are joined to the hollow shaft in a force-and form-closing manner. In a particular embodiment, the cam rings consist of two rings joined with each other in a force-and-form-closing manner with the inner ring being made of soft, plastically deformable material and the outer ring being made of a hard, elastic material.

摘要翻译： 凸轮环连接到空心轴的方法。 在第一工艺步骤中，制造凸轮环，从而产生它们的功能相关轮廓，来自以不同材料的两个单独的环以相互的力和闭合方式与外圈的材料相互连接 具有硬和弹性并且具有至少0.5％的容许残余膨胀，并且内环的柔性和塑性可变形。 与要变形的空心轴一起的凸轮与适于各自功能的方式一起放置在内部的高压成形工具中。 在通过施加内部高压成形工艺的第二工艺步骤中，并且由于施加的内部压力，凸轮环以强制和闭合的方式接合到空心轴。 在一个具体的实施例中，凸轮环由两个环组成，其中两个环以一个强制和关闭的方式彼此接合，内环由柔软的，可塑性变形的材料制成，而外环由硬弹性材料制成 。

公开(公告)号：US07290515B2

公开(公告)日：2007-11-06

申请号：US11518567

申请日：2006-09-08

申请人： Alois Schmid

发明人： Alois Schmid

IPC分类号： F01L1/04

CPC分类号： F01L1/047 ,  B21D53/845 ,  B21H1/18 ,  B21H7/187 ,  B21J5/12 ,  B21K1/12 ,  F01L2101/00 ,  F01L2103/00 ,  Y10T29/49293 ,  Y10T74/1987

摘要： In a camshaft for an internal combustion engine having a cam disk support shaft, to which a plurality of cam disks and a drive wheel are attached, the outer radius of the cam disk support shaft varies continuously in those sections in which the cam disks are attached. The cam disks have bores whose inner radius varies continuously and the cam disk support shaft is alternately provided with elevations and depressions in those sections in which the cam disks are attached, the elevations and depressions forming a wedge-shaped curve profile about the circumference of the section of the cam disk support shaft The elevations continuously enlarge the outer radius of the cam disk support shaft, the bores of the cam disks being matched to the enlarged portion of the outer radius of the cam disk support shaft, so that by relative rotation of the cam support shaft and the cam disks and also the drive wheel the components are firmly joined and the camshaft is formed.

摘要翻译： 在具有凸轮盘支撑轴的内燃机的凸轮轴中，多个凸轮盘和驱动轮安装在该凸轮盘支承轴上，凸轮盘支承轴的外半径在凸轮盘附接的部分中连续变化 。 凸轮盘具有其内半径连续变化的孔，并且凸轮盘支撑轴在其中附接有凸轮盘的那些部分中交替地设置有凸起和凹陷，凸起和凹陷围绕着圆周形成楔形曲线轮廓 凸轮盘支撑轴的截面凸轮连续地增大凸轮盘支撑轴的外半径，凸轮盘的孔与凸轮盘支撑轴的外半径的扩大部分相匹配，从而通过相对旋转 凸轮支撑轴和凸轮盘以及驱动轮，部件被牢固地接合并形成凸轮轴。

公开(公告)号：US20050039709A1

公开(公告)日：2005-02-24

申请号：US10492866

申请日：2002-10-04

申请人： Bodo Furchheim

发明人： Bodo Furchheim

IPC分类号： B21D53/84 ,  B23P11/00 ,  F01L1/047 ,  F16H53/00 ,  B21K1/12

CPC分类号： B23K20/22 ,  B21D53/845 ,  B23K2101/005 ,  B23P11/005 ,  B23P2700/02 ,  F01L1/047 ,  Y10T29/49293 ,  Y10T74/2101

摘要： Standard camshafts, produced by an internal high-pressure forming method (IHU) and whereof the cam rings (1) are fixed on a hollow shaft by force-closure and form-closure, said rings being produced in accordance with their function in a separate process, have the drawback that the cam rings are deformed, mainly in the tip zone (2) of the cams, can result in cracking or breaking. The invention is characterized in that the cam ring is produced in terms of its material properties such that in its outer zone (3) the material is hard and resilient over a specific length while exhibiting nevertheless low plastic deformation, the zone located beneath being relatively flexible and plastically deformable. The inventive camshafts are used almost exclusively in motor vehicles engines.

摘要翻译： 通过内部高压成形方法（IHU）制造的凸轮轴和其中凸轮环（1）通过强制关闭和成形闭合而固定在空心轴上的标准凸轮轴，所述环根据其功能在单独的 具有凸轮环变形的缺点，主要在凸轮的尖端区域（2）中，可能导致开裂或断裂。 本发明的特征在于，凸轮环根据其材料特性制成，使得在其外部区域（3）中，材料在特定长度上是硬的和弹性的，同时表现出低的塑性变形，位于下方的区域相对柔性 并可塑性变形。 本发明的凸轮轴几乎专门用于机动车辆发动机。

公开(公告)号：US20040173050A1

公开(公告)日：2004-09-09

申请号：US10763458

申请日：2004-01-23

发明人： Jochen Asbeck ,  Henning Blocker

IPC分类号： F16C003/04

CPC分类号： B21D53/845 ,  F01L1/047 ,  F01L2103/00 ,  Y10T74/2173

摘要： A camshaft assembly (11) having a tubular shaft (12) and a plurality of cams (14) which are each provided with a through-aperture and which are slid on to the tubular shaft (12) and secured thereto at distances from one another, wherein the tubular shaft (12), between the cams (14), includes inwardly hot-formed lateral indentations (22). A method and device for producing the camshaft assembly are also provided.

摘要翻译： 一种具有管状轴（12）和多个凸轮（14）的凸轮轴组件（11），所述凸轮轴组件（11）各自具有通孔，所述多个凸轮（14）在所述管状轴（12）上滑动并且彼此间隔地固定 ，其中在所述凸轮（14）之间的所述管状轴（12）包括向内热成形的横向压痕（22）。 还提供了一种用于制造凸轮轴组件的方法和装置。

公开(公告)号：US20040034975A1

公开(公告)日：2004-02-26

申请号：US10381037

申请日：2003-03-21

发明人： Bodo Furchheim ,  Franz-Josef Schleifstein

IPC分类号： B21K001/08

CPC分类号： B21D26/033 ,  B21D39/04 ,  B21D53/845 ,  B23P11/005 ,  B23P2700/02 ,  F01L1/047 ,  Y10T29/17 ,  Y10T29/49293 ,  Y10T29/49805 ,  Y10T29/49911 ,  Y10T29/49938 ,  Y10T29/4994 ,  Y10T403/4949

摘要： The invention relates to a method for producing a hollow shaft, in particular a camshaft according to an internal high-pressure forming (IHF) process. According to said method, cams and/or machine elements are mounted at intervals onto the outer surface of the hollow shaft, depending on the use of the latter, by a non-positive and/or positive fit, in a position appropriate to their function. The invention also relates to a hollow shaft produced according to said method. The invention aims to improve the efficiency of the method. To achieve this: the cams and/or machine elements required for the function of the hollow shaft (1) are pushed onto and positioned on the shaft in a location and position related to their function, when the hollow shaft is placed in the forming tool; an element (5) with approximately the same external diameter as the internal diameter of the hollow shaft is placed in at least one end of said shaft; the hollow shaft together with the cams and/or machine elements that have been pushed onto the same and the inserted element are placed in an IHF tool; once the IHF tool has been closed, a medium is caused to act under the required high-pressure in the hollow shaft.

摘要翻译： 本发明涉及一种用于生产中空轴的方法，特别是根据内部高压成形（IHF）方法的凸轮轴。 根据所述方法，根据所述方法，凸轮和/或机器元件以一定的顺时针方式安装在中空轴的外表面上，这取决于后者的使用，通过非正和/或正配合在适合其功能的位置 。 本发明还涉及根据所述方法制造的空心轴。 本发明旨在提高该方法的效率。 为了实现这一点：空心轴（1）的功能所需的凸轮和/或机器元件在空心轴被放置在成型工具中时被推到并定位在与其功能相关的位置和位置上 ; 具有与中空轴的内径大致相同的外径的元件（5）放置在所述轴的至少一端中; 空心轴与已经被推到其上的凸轮和/或机器元件一起并且插入的元件被放置在IHF工具中; 一旦IHF工具已经关闭，就会使介质在空心轴中以所需的高压作用。

公开(公告)号：US06581284B2

公开(公告)日：2003-06-24

申请号：US10267780

申请日：2002-10-10

申请人： Henning Bloecker ,  Martin Kruessmann ,  Jochen Paus

发明人： Henning Bloecker ,  Martin Kruessmann ,  Jochen Paus

IPC分类号： B21K112

CPC分类号： B21D26/033 ,  B21D39/06 ,  B21D39/203 ,  B21D53/845 ,  B23P11/022 ,  B23P2700/02 ,  Y10T29/49293 ,  Y10T29/49805 ,  Y10T29/49927 ,  Y10T29/4994 ,  Y10T29/53 ,  Y10T29/53313

摘要： A device and method for joining fitting parts provided with a passage opening on hollow profiles through partial expansion of the hollow profiles at the location of the fitting parts is provided. The fitting parts are slid on with the passage openings and are held in position by means of fluid high internal pressure expansion of the hollow profile. The device includes an expanding lance, which can be slid into the hollow profile and exhibits an axial borehole for the purpose of guiding the pressure fluid. The axial borehole is connected to a fluid high pressure generating system and exhibits a cross channel with an outlet for the pressure fluid in the direction of the hollow profile location to be expanded. The shell surface of the expanding lance exhibits sealing elements that are spaced apart and that define the outlet so as to seal axially on both sides against high pressure. To a reliable joining of the fitting parts on hollow profiles even when the hollow profiles exhibit small outer diameters, it is proposed that the expanding lance comprises two separate, aligned oblong components, of which at least one bears the axial borehole which empties freely on an end face near the outlet. The facing ends of the lance components form the cross channel for the axial borehole of the expanding lance. Furthermore, the device includes a drive unit operable to drive the two lance components into respective hollow profile ends, and are supported on an end side during the expansion phase.

公开(公告)号：US20030029027A1

公开(公告)日：2003-02-13

申请号：US10267780

申请日：2002-10-10

申请人： DaimlerChrysler AG

发明人： Henning Bloecker ,  Martin Kruessmann ,  Jochen Paus

IPC分类号： B23P019/00

CPC分类号： B21D26/033 ,  B21D39/06 ,  B21D39/203 ,  B21D53/845 ,  B23P11/022 ,  B23P2700/02 ,  Y10T29/49293 ,  Y10T29/49805 ,  Y10T29/49927 ,  Y10T29/4994 ,  Y10T29/53 ,  Y10T29/53313

摘要： A device and method for joining fitting parts provided with a passage opening on hollow profiles through partial expansion of the hollow profiles at the location of the fitting parts is provided. The fitting parts are slid on with the passage openings and are held in position by means of fluid high internal pressure expansion of the hollow profile. The device includes an expanding lance, which can be slid into the hollow profile and exhibits an axial borehole for the purpose of guiding the pressure fluid. The axial borehole is connected to a fluid high pressure generating system and exhibits a cross channel with an outlet for the pressure fluid in the direction of the hollow profile location to be expanded. The shell surface of the expanding lance exhibits sealing elements that are spaced apart and that define the outlet so as to seal axially on both sides against high pressure. To a reliable joining of the fitting parts on hollow profiles even when the hollow profiles exhibit small outer diameters, it is proposed that the expanding lance comprises two separate, aligned oblong components, of which at least one bears the axial borehole which empties freely on an end face near the outlet. The facing ends of the lance components form the cross channel for the axial borehole of the expanding lance. Furthermore, the device includes a drive unit operable to drive the two lance components into respective hollow profile ends, and are supported on an end side during the expansion phase.

摘要翻译： 提供一种用于在配件部件的位置处通过中空型材的部分膨胀来将配备部件连接在中空型材上的通道开口的装置和方法。 装配部件与通道开口一起滑动，并通过中空型材的流体高内压膨胀而保持在适当的位置。 该装置包括可扩展的喷枪，其能够滑动到中空型材中并呈现出用于引导压力流体的轴向钻孔。 轴向钻孔连接到流体高压发生系统，并且在中空轮廓位置的方向上展现出一个具有用于压力流体的出口的交叉通道以被扩展。 膨胀喷枪的外壳表面具有间隔开的密封元件，并且限定出口以便在两侧轴向轴向抵抗高压。 即使当中空型材具有较小的外径时，即使中空型材具有小的外径，也可以将配件部件可靠地连接在中空型材上，因此提出扩张式喷枪包括两个分开的对准的长方形部件，其中至少一个承载轴向钻孔， 端面靠近出口。 喷枪组件的相对端形成用于扩展喷枪的轴向钻孔的十字槽。 此外，该装置包括可操作以将两个喷枪部件驱动到相应的中空型材端部的驱动单元，并且在膨胀阶段期间被支撑在端部侧。

公开(公告)号：US5979386A

公开(公告)日：1999-11-09

申请号：US916085

申请日：1997-08-21

申请人： Helmut Swars

发明人： Helmut Swars

IPC分类号： F01L1/04 ,  B21D26/02 ,  B21D53/84 ,  F01L1/047 ,  F16C3/02 ,  F16H53/02

CPC分类号： B21D53/845 ,  F01L1/047 ,  F16C3/023 ,  F16H53/025 ,  F01L2001/0475 ,  Y10T29/49293 ,  Y10T74/2101

摘要： An assembled hollow shaft, including an inner shaft tube with external functional elements mounted to the tube by radial expansion of axial sections of the tube that lie between the functional elements. Whereby the internal shaft tube is plastically deformed in the expansion sections and the external elements are resiliently deformed in the expansion sections. The functional elements are combined, at least in part, into multiple functional elements that include multiple individual parts which are combined in the axial direction. The parts include non-round individual parts that have annular projections in the axial direction concentric to a base circle. The annular projections have an internal diameter which is slightly larger than an external diameter of the inner shaft tube. The annular projections further have, on sides that are adjacent to non-round individual parts, an annular portion of approximately a half wall thickness that complements a wall thickness of the adjacent non-round individual part so as to achieve a full wall thickness of the shaft. The multiple individual parts further include round individual parts that have an internal diameter that fits exactly on an external diameter of the annular projections.

摘要翻译： PCT No.PCT / DE96 / 00357 Sec。 371日期1997年8月21日 102（e）日期1997年8月21日PCT 1996年2月27日PCT公布。 出版物WO96 / 27077 日期1996年9月6日组装的空心轴，包括内轴管，外部功能元件通过位于功能元件之间的管的轴向部分的径向膨胀而安装到管上。 由此内部轴管在膨胀部分中塑性变形，并且外部元件在膨胀部分中弹性变形。 功能元件至少部分地组合成多个功能元件，其包括沿轴向组合的多个单独部件。 这些部件包括在轴向上具有与基圆同心的环形突起的非圆形单独部件。 环形突起的内径略大于内轴管的外径。 环形突起在与非圆形单独部件相邻的侧面上进一步具有大致半壁厚度的环形部分，其与相邻的非圆形单独部件的壁厚互补，从而实现全部壁厚 轴。 多个单独部件还包括圆形单独部件，其具有精确地配合在环形突起的外径上的内径。

公开(公告)号：US5729899A

公开(公告)日：1998-03-24

申请号：US727907

申请日：1996-10-09

申请人： Bryan R. Kaywood ,  Kenneth D. Scholl

发明人： Bryan R. Kaywood ,  Kenneth D. Scholl

IPC分类号： B21D53/84 ,  F01L1/047 ,  F16D1/072 ,  F16H53/02 ,  B23P15/00 ,  F16H53/00

CPC分类号： F16H53/025 ,  B21D53/845 ,  F01L1/047 ,  F16D1/072 ,  Y10T29/49293 ,  Y10T29/4994 ,  Y10T29/49945

摘要： A lightweight composite tubular camshaft having an array of cams positioned therealong and method of making same wherein an array of blind predrilled holes into an outer surface of a hollow camshaft tube keyway. Each cam has a keyway groove opening to one side of, and to the inner surface of, a cam through-bore preformed for mounting close fitting on the tube at a preselected tube hole cam location to provide a desired angular orientation timing of the cams upon assembly on the tube. One end of a timing pin key is inserted in each blind hole and the opposite pin end protrudes therefrom. Each cam is slid into its axial location with its groove engaging the pin protruding end to locate the cam in its desired angular orientation. The cams are then permanently locked in position by permanent deformation expansion of the tube into interference engagement with the respective cams. Preferably, both the tube and cam keyways as well as key pin are cylindrical, and the key is a hollow resilient sheet metal split sleeve. The key pin sleeve is circumferentially compressed to fit one end of the key pin in the camshaft tube keyway hole and is self-retaining therein.

摘要翻译： 一种具有定位在其上的凸轮阵列的轻质复合管状凸轮轴及其制造方法，其中盲孔预钻孔的阵列进入空心凸轮轴管键槽的外表面。 每个凸轮具有通向预定的凸轮通孔的凸轮通孔的一侧和内表面的键槽，用于在预选的管孔凸轮位置处紧密配合在管上，以提供凸轮所需的角度定向定时 组装在管上。 定时销键的一端插入每个盲孔中，相对的销端突出。 每个凸轮滑动到其轴向位置，其凹槽接合销突出端，以将凸轮定位在其期望的角度方向。 然后通过管的永久变形膨胀与相应凸轮的干涉接合将凸轮永久地锁定在适当位置。 优选地，管和凸轮键槽以及钥匙销都是圆柱形的，并且钥匙是中空的弹性金属分割套管。 钥匙销套筒周向压缩，以将钥匙销的一端安装在凸轮轴键槽孔中，并自动保持在其中。