Waveguide with 2-layer stack-up
    1.
    发明授权

    公开(公告)号:US11598914B2

    公开(公告)日:2023-03-07

    申请号:US17411269

    申请日:2021-08-25

    Applicant: Snap Inc.

    Abstract: A lightweight stacked optical waveguide using two plastic substrates having nano-structure gratings and a single glass substrate sandwiched between them. The nano-structure gratings face each other, and are each encapsulated within the optical waveguide. The two plastic substrates are each adhesively secured to the central glass substrate rather than to each other to provide sufficient securing strength and precisely establish and maintain an air gap between the substrates. The thickness of the plastic substrates and the glass substrate are selected such that the stacked optical waveguide is lightweight, but also has sufficient drop performance. The stacked optical waveguide can be efficiently manufactured as the adhesive bonds a plastic substrate to a glass substrate.

    WAVEGUIDE WITH 2-LAYER STACK-UP
    2.
    发明公开

    公开(公告)号:US20230185016A1

    公开(公告)日:2023-06-15

    申请号:US18107584

    申请日:2023-02-09

    Applicant: Snap Inc.

    CPC classification number: G02B6/0076 G02B6/02395 G02B6/02209

    Abstract: A lightweight stacked optical waveguide using two plastic substrates having nano-structure gratings and a single glass substrate sandwiched between them. The nano-structure gratings face each other, and are each encapsulated within the optical waveguide. The two plastic substrates are each adhesively secured to the central glass substrate rather than to each other to provide sufficient securing strength and precisely establish and maintain an air gap between the substrates. The thickness of the plastic substrates and the glass substrate are selected such that the stacked optical waveguide is lightweight, but also has sufficient drop performance. The stacked optical waveguide can be efficiently manufactured as the adhesive bonds a plastic substrate to a glass substrate.

    WAVEGUIDE WITH 2-LAYER STACK-UP
    3.
    发明申请

    公开(公告)号:US20220075110A1

    公开(公告)日:2022-03-10

    申请号:US17411269

    申请日:2021-08-25

    Applicant: Snap Inc.

    Abstract: A lightweight stacked optical waveguide using two plastic substrates having nano-structure gratings and a single glass substrate sandwiched between them. The nano-structure gratings face each other, and are each encapsulated within the optical waveguide. The two plastic substrates are each adhesively secured to the central glass substrate rather than to each other to provide sufficient securing strength and precisely establish and maintain an air gap between the substrates. The thickness of the plastic substrates and the glass substrate are selected such that the stacked optical waveguide is lightweight, but also has sufficient drop performance. The stacked optical waveguide can be efficiently manufactured as the adhesive bonds a plastic substrate to a glass substrate.

    Waveguide with 2-layer stack-up
    4.
    发明授权

    公开(公告)号:US11927794B2

    公开(公告)日:2024-03-12

    申请号:US18107584

    申请日:2023-02-09

    Applicant: Snap Inc.

    CPC classification number: G02B6/0076 G02B6/02395 G02B6/02209

    Abstract: A lightweight stacked optical waveguide using two plastic substrates having nano-structure gratings and a single glass substrate sandwiched between them. The nano-structure gratings face each other, and are each encapsulated within the optical waveguide. The two plastic substrates are each adhesively secured to the central glass substrate rather than to each other to provide sufficient securing strength and precisely establish and maintain an air gap between the substrates. The thickness of the plastic substrates and the glass substrate are selected such that the stacked optical waveguide is lightweight, but also has sufficient drop performance. The stacked optical waveguide can be efficiently manufactured as the adhesive bonds a plastic substrate to a glass substrate.

    OPTIMIZED LASER CUTTING PROCESS FOR WAVEGUIDE GLASS SUBSTRATE

    公开(公告)号:US20220080529A1

    公开(公告)日:2022-03-17

    申请号:US17459112

    申请日:2021-08-27

    Applicant: Snap Inc.

    Abstract: Cutting a wafer having devices, such as glass optical waveguides, into die by cutting into both sides of the wafer to reduce or eliminate micro-cracks and defects in the die. The wafer can be cut by simultaneously cutting the wafer from both sides using separate lasers at a controlled depth. The wafer can also be sequentially cut by cutting into one side of the wafer, flipping the wafer, and then cutting into the other side of the wafer. A processor controls the power of each laser to select the depth of each cut, such that each cut may be 50% into the wafer, or other depths such as 30% for one cut and 70% for the other cut. The wafer may be cut into the bottom surface of the wafer first, and then cut into the top surface of the wafer having the optical waveguides.

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