Clean burn muffler packing with stitched fiberglass envelope
Abstract:
A muffler for a motor vehicle has a muffler housing with a packing void into which an envelope containing a loose fill material is installed during assembly. The envelope contains elongated strands of continuous strand fiberglass, woven as a fiberglass mesh fabric, and having a thin organic polymer coating to reduce sliding and/or being formed with a Leno or gauze weave structure. The envelope is joined at one or more stitched seams, preferably with cotton thread, to enclose a volume. The volume is packed with uncoated continuous strand fiberglass roving, filling the volume to complement the packing void. The cotton thread and the thin polymer coating are consumable by hot gas in the exhaust path, but produce minimal smoke and odor due to their compositions and the small proportion of the packing volume and surface area that the consumable portions occupy.
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