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US5413661A Method for producing a laminated structural component with a hard foam reinforcement 失效
用于制造具有硬泡沫增强材料的层压结构部件的方法

Method for producing a laminated structural component with a hard foam
reinforcement
摘要:
A structural component such as a car door panel or door trim insert panel is produced in a single molding operation. For this purpose at least one premolded hard foam material block or member is inserted in a respective nesting mold cavity. Then an intermediate fiber material layer preferably in fleece form is placed on top of the foam material block. Then, a surface cover layer, such as a layer with a decorative exterior surface is placed on the intermediate fiber material layer with the decorative surface facing an upper mold section. The mold is then closed and the necessary heat and molding pressure are applied to laminate the intermediate fiber material layer to the cover layer. Then a nesting die applies additional pressure to the hard foam block for bonding the hard foam block to the intermediate fiber material layer. Depending on the selection of materials, an adhesive layer may be used between the fiber material layer and the cover layer and/or the fiber material layer and the hard foam block which serves as an impact absorbing reinforcement of the finished product.
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