An ear-wearable electronic device includes a shell having a uniquely-shaped outer surface that corresponds uniquely to an ear geometry of a user of the ear-wearable device. The device includes an elongated sensor assembly. A mounting bridge is formed integrally with the shell and has a mounting surface that supports the elongated sensor assembly. An elongated void is in the shell that exposes the mounting surface of the mounting bridge. The shell includes an access void that extends from the inner surface to the outer surface of the shell near a first end of the mounting bridge. The access void is larger than a minor cross section of the elongated sensor assembly such that the elongated sensor assembly is able to pass through the access void and be held against the mounting surface.