Abstract:
The present disclosure relates to a method for controlling pressure of an engine, including a controller structured to implement the method and an engine system including the controller. More specifically, the present disclosure relates to a method based on a mass balance analysis of a fuel system to determine how much mass needs to be pumped to maintain or achieve a certain pressure for the engine. In some embodiments, the method analyzes how much mass can be pumped by each pumping event based on current engine conditions. The analysis is performed over the smallest repeatable pump events and cylinder events cycle, or “subcycle,” based on the number of pump events and cylinder events for a given engine configuration.
Abstract:
A method for operating an engine fueling system to manage fuel in an accumulator supplying fuel to an engine including multiple cylinders comprising monitoring fuel load in the accumulator, determining that the engine is operating in a cylinder deactivation mode such as a skip-fire mode during which one or more fueling events to one or more of the cylinders is being skipped, and controlling a supply of fuel from a fuel pump to the accumulator during the cylinder deactivation mode operation. In embodiments, controlling the supply of fuel includes causing fuel to be supplied from the fuel pump to the accumulator if the monitored fuel load is less than or equal to a first fuel load, and causing fuel to be not supplied from the fuel pump to the accumulator if the monitored fuel load is greater than the first load value. Controlling the supply of fuel may comprise controlling the supply of fuel during each fueling event cycle of each deactivated cylinder.
Abstract:
A fluid pump comprising a fluid inlet configured to receive a fluid, a plunger configured to reciprocate within a cylinder from a top dead center position to a bottom dead center position and back to the top dead center position during a given pumping cycle, a pumping chamber defined by the cylinder and the plunger, the pumping chamber being configured to receive the fluid from the fluid inlet, a control valve configured to open to allow fluid to be provided to the pumping chamber, and close after the plunger has passed the bottom dead center position, and a fluid outlet configured to receive a delivery amount of the fluid from the pumping chamber, wherein a first amount of fluid is configured to be provided to the pumping chamber, the first amount of fluid being greater than the delivery amount of fluid.
Abstract:
A method and system is provided of controlling a pump having a pumping element configured to provide pressurized fuel to a common rail accumulator coupled to a plurality of fuel injectors configured to inject fuel into a corresponding plurality of cylinders of an engine, comprising: receiving rail pressure values indicating a current fuel pressure in the accumulator; and responding to the received at least one rail pressure value by controlling operation of the pumping element during each potential pumping event of the pumping element to generate actual pumping events during at least some of the potential pumping events to cause the rail pressure values to remain within a desired range and to at least one of increase an overall efficiency of the pump, decrease audible noise generated by the pump, increase reliability of the pump and reduce injection pressure variations at the plurality of fuel injectors.
Abstract:
Diagnostic systems including a pressure sensor, a determiner in communication with the pressure sensor, wherein the determiner is structured to estimate a sonic speed of a fuel based on identification of a fundamental oscillation frequency are disclosed. Also disclosed are diagnostic methods comprising receiving, by a pressure interpreter, a pressure signal, determining, by a determiner in communication with the pressure interpreter, a fundamental frequency of oscillation of the pressure signal, and determining, by the determiner, a sonic speed of a fuel based on the fundamental frequency of oscillation.
Abstract:
A system and method is provided to analyze an intermediate pressure signal portion between an end of an injection event signal portion and a start of a subsequent injection event signal portion. The analysis is simplified by identifying a plurality of single cycle windows and calculating a single value, such as a mean or a median, for each of the windows. An intermediate portion single value is determined by averaging the single values for each of the windows. The intermediate portion single value may then be used to identify pumping events or leakage errors that occur during the intermediate pressure signal portion that affect further analysis of the intermediate pressure signal portion.
Abstract:
A system and method for is provided to determine a fuel flow cutout delay between transmitting a signal to stop a fuel flow to a fuel accumulator of a fuel system and the actual stop of fuel flow to the fuel accumulator. The fuel flow cutout delay is used to determine when pressure data from a sensor associated with the fuel accumulator is unaffected by fuel flow to the fuel accumulator.
Abstract:
A system and method for measuring fuel pressure decreases in a fuel accumulator of an internal combustion engine is provided. The system includes the ability to stop a fuel flow to a fuel accumulator of the engine. Pressure signals are transmitted to a control system of the engine until the fuel pressure in the fuel accumulator drops by a predetermined amount, at which time fuel flow is re-enabled. The pressure signals are then analyzed to determine the amount or quantity of fuel delivered by each fuel injector. The system and method maintain engine and emissions performance by limiting the amount of fuel pressure decrease in the fuel accumulator.
Abstract:
A system and method for measuring fuel pressure decreases in a fuel accumulator of an internal combustion engine is provided. The system includes the ability to stop a fuel flow to a fuel accumulator of the engine. Pressure signals are transmitted to a control system of the engine until the fuel pressure in the fuel accumulator drops by a predetermined amount, at which time fuel flow is re-enabled. The pressure signals are then analyzed to determine the amount or quantity of fuel delivered by each fuel injector. The system and method maintain engine and emissions performance by limiting the amount of fuel pressure decrease in the fuel accumulator.
Abstract:
A fuel injector has a plurality of injection fuel delivery passages, which transport fuel from a proximate end to an injector cavity near the distal end of the fuel injector, wherein less than a total number of injection fuel delivery passages include an orifice. This configuration provides a reduction in fueling variation from pulse to pulse (multi-pulse) with respect to pulse separation due to pressure variation while allowing a sufficient amount of fuel flow to the injector cavity. Thus, the consistency of Start-Of-Injection (SOI) and opening rate both improve significantly and advantageously. For compactness, the orifices may be positioned in a cover plate used to retain the components of the injection control valve assembly and may further be arranged in an arc segment when viewed along a longitudinal axis.