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公开(公告)号:US11926880B2
公开(公告)日:2024-03-12
申请号:US17236322
申请日:2021-04-21
Applicant: General Electric Company
Inventor: Shenyan Huang , Min Zou , Steve John Buresh , Wanming Zhang , Pazhayannur Ramanathan Subramanian
CPC classification number: C21D3/08 , C23C8/04 , H02K15/02 , H02K15/12 , C21D2211/001
Abstract: Methods for forming a dual-phase magnetic component from an initial component comprising a non-magnetic austenite composition are provided. The method may include: forming a coating on a portion of the surface of the initial component to form a masked area while leaving an unmasked area thereon. Thereafter the initial component may be heated to a treatment temperature such that nitrogen diffuses out of the unmasked area of the initial component to transform the non-magnetic austenite composition to a magnetic phase in the unmasked area. Thereafter, the initial component may be cooled from the treatment temperature to form a dual-phase magnetic component having a magnetic region corresponding to the unmasked area and a non-magnetic region corresponding to the masked area.
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公开(公告)号:US20220340987A1
公开(公告)日:2022-10-27
申请号:US17236322
申请日:2021-04-21
Applicant: General Electric Company
Inventor: Shenyan Huang , Min Zou , Steve John Buresh , Wanming Zhang , Pazhayannur Ramanathan Subramanian
Abstract: Methods for forming a dual-phase magnetic component from an initial component comprising a non-magnetic austenite composition are provided. The method may include: forming a coating on a portion of the surface of the initial component to form a masked area while leaving an unmasked area thereon. Thereafter the initial component may be heated to a treatment temperature such that nitrogen diffuses out of the unmasked area of the initial component to transform the non-magnetic austenite composition to a magnetic phase in the unmasked area. Thereafter, the initial component may be cooled from the treatment temperature to form a dual-phase magnetic component having a magnetic region corresponding to the unmasked area and a non-magnetic region corresponding to the masked area.
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公开(公告)号:US11462344B2
公开(公告)日:2022-10-04
申请号:US16526192
申请日:2019-07-30
Applicant: General Electric Company
Inventor: Raghavendra Rao Adharapurapu , Sudeep Pradhan Sadananda Rao , Reshma Saira Mathew , Min Zou
IPC: H01F1/047 , B33Y40/00 , B22F3/24 , H01F41/02 , B33Y40/20 , B22F10/64 , B22F10/50 , B33Y70/00 , H02K1/02 , H02K7/18
Abstract: A method of heat-treating an additively-manufactured ferromagnetic component is presented. The additively-manufactured ferromagnetic component includes a metal alloy having iron and cobalt. The method of heat-treating is performed such that a saturation flux density of a heat-treated ferromagnetic component is greater than a saturation flux density of an as-formed ferromagnetic component. The heat-treated ferromagnetic component has a microstructure having an average grain size of substantially all grains in a range of about 0.1 micron to about 25 microns. A ferromagnetic component is also presented.
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公开(公告)号:US10229777B2
公开(公告)日:2019-03-12
申请号:US15078516
申请日:2016-03-23
Applicant: General Electric Company
Inventor: Min Zou , Francis Johnson , Patel Bhageerath Reddy , James Pellegrino Alexander , Ayman Mohamed Fawzi EL-Refaie , Wanming Zhang
IPC: H01F7/02 , H01F41/02 , B05D7/14 , C23C8/04 , C23C8/26 , H01F1/147 , H02K19/02 , H02K1/02 , H02K1/24 , C22C38/04 , C22C38/30 , C22C38/38 , C21D1/26
Abstract: A magnetic component including at least one region is disclosed. The at least one region includes nitrogen and a concentration of the nitrogen in the at least one region is graded across a dimension of the at least one region. Further, a saturation magnetization in the at least one region is graded across the dimension of the at least one region. Further, a method of varying the magnetization values in at least one region of the magnetic component is disclosed.
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公开(公告)号:US10229776B2
公开(公告)日:2019-03-12
申请号:US15078439
申请日:2016-03-23
Applicant: General Electric Company
Inventor: Francis Johnson , Min Zou , Patel Bhageerath Reddy , James Pellegrino Alexander , Ayman Mohamed Fawzi EL-Refaie
IPC: H02K19/02 , H01F1/147 , H01F7/02 , H01F41/02 , B05D7/14 , C23C8/04 , C23C8/26 , H02K1/02 , H02K1/24 , C21D8/12 , C22C38/04 , C22C38/30 , C22C38/38 , C21D1/26
Abstract: A magnetic component including first and second regions, and a method of varying the magnetization values in different regions of the magnetic component are disclosed. The first and the second regions are characterized by a nitrogen content that is different from each other. At least one of the first region and the second region is partially-magnetic and has a nitrogen content in a range from about 0.1 weight % to about 0.4 weight % of that region. A concentration of carbon, if present, of both the first and second regions is less than about 0.05 weight % of the respective regions.
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26.
公开(公告)号:US20180183279A1
公开(公告)日:2018-06-28
申请号:US15895743
申请日:2018-02-13
Applicant: General Electric Company
Inventor: Lawrence Bernard Kool , Min Zou , Wanming Zhang , Susan Corah , Christopher Klapper , Francis Johnson , Steve Buresh
CPC classification number: H02K1/04 , B32B15/01 , C22C38/001 , C22C38/06 , C22C38/30 , C22C38/38 , C22C38/54 , C22C38/58 , H01F1/344 , H01F3/02 , H01F41/0233 , H01F2003/106 , H02K1/02 , H02K15/02 , H02K15/12
Abstract: A method includes forming one or more oxide barrier layers on one or more protected portions of a magnetic, metallic body, and converting one or more unprotected portions of the magnetic, metallic body to a less magnetic material by exposing the magnetic metallic body having the one or more oxide barrier layers formed thereon to nitrogen. One or more protected portions of the magnetic, metallic body that are beneath the one or more oxide barrier layers are not converted to the less magnetic material. The method can be used to form one or more layers of a laminated electric motor.
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公开(公告)号:US20160203899A1
公开(公告)日:2016-07-14
申请号:US15078516
申请日:2016-03-23
Applicant: General Electric Company
Inventor: Min Zou , Francis Johnson , Patel Bhageerath Reddy , James Pellegrino Alexander , Ayman Mohamed Fawzi EL-Refaie , Wanming Zhang
CPC classification number: H01F7/021 , B05D7/14 , C21D1/26 , C21D8/12 , C21D8/1294 , C21D2221/00 , C22C38/04 , C22C38/30 , C22C38/38 , C23C8/04 , C23C8/26 , H01F1/147 , H01F41/0253 , H02K1/02 , H02K1/246 , H02K19/02
Abstract: A magnetic component including at least one region is disclosed. The at least one region includes nitrogen and a concentration of the nitrogen in the at least one region is graded across a dimension of the at least one region. Further, a saturation magnetization in the at least one region is graded across the dimension of the at least one region. Further, a method of varying the magnetization values in at least one region of the magnetic component is disclosed.
Abstract translation: 公开了包括至少一个区域的磁性部件。 所述至少一个区域包括氮气,并且所述至少一个区域中的氮浓度跨越所述至少一个区域的尺寸分级。 此外,至少一个区域中的饱和磁化强度横跨该至少一个区域的尺寸被分级。 此外,公开了改变磁性部件的至少一个区域中的磁化值的方法。
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