A method of repairing a turbine blade having a radially extending outer wall defining an internal cavity width and a blade tip. The method comprises removing at least a portion of the blade tip to form a repair surface and providing a tip cap having a radially outer side with an outer width that may be less than the internal cavity width, and having a radially inner side with an inner width that is substantially equal to or greater than the internal cavity width. The tip cap is positioned at the repair surface, and the tip cap is welded to the repair surface using a ductile welding material. A cap peripheral portion is formed by build-up welding around the tip cap, and a squealer portion is formed by build-up welding on the cap peripheral portion.