- 专利标题: UNIDIRECTIONAL SOLIDIFICATION DEVICE, UNIDIRECTIONAL SOLIDIFICATION METHOD, UNIDIRECTIONALLY SOLIDIFIED CASTING, AND UNIDIRECTIONALLY SOLIDIFIED INGOT
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申请号: US18277800申请日: 2022-02-03
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公开(公告)号: US20240051018A1公开(公告)日: 2024-02-15
- 发明人: Yoshio EBISU
- 申请人: EBIS CORPORATION
- 申请人地址: JP Sagamihara
- 专利权人: EBIS CORPORATION
- 当前专利权人: EBIS CORPORATION
- 当前专利权人地址: JP Sagamihara
- 优先权: JP 21067999 2021.02.24
- 国际申请: PCT/JP2022/004291 2022.02.03
- 进入国家日期: 2023-08-18
- 主分类号: B22D27/04
- IPC分类号: B22D27/04 ; B22D27/02 ; B22D27/00
摘要:
This invention is concerned with the production of directionally solidified castings or ingots to eliminate casting defects such as macrosegregation and misoriented grain defects that occur in the blades for jet engines and industrial gas turbines. The mechanism of the occurrence of the above casting defects was clarified by the computer simulation system developed by this inventor, and it was found that, by strongly cooling the solid phase region and applying an axial static magnetic field, the heat pulses at the solidification interface due to convection of the liquid phase can be suppressed, and harmful lateral liquid flow in the solid-liquid coexisting phase can be suppressed by the synergistic effect of these two measures. This eliminates casting defects such as macrosegregation and misoriented grain defects, also refines the microstructure to produce high-quality products with excellent mechanical properties (creep strength). Regarding the strength of the static magnetic field, it was found that there is a range where the macrosegregation becomes minimum in a relatively low magnetic field range. This makes it possible to keep the required magnetic strength low, which significantly reduces the price of expensive superconducting coils. In addition, productivity can be improved by increasing the withdrawal speed.
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