- 专利标题: DIRECT-CONTACT TYPE ALTERNATING CURRENT TRAPEZOIDAL WAVE ALUMINUM RESISTANCE WELDING PROCESS METHOD
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申请号: US15644819申请日: 2017-07-09
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公开(公告)号: US20180304397A1公开(公告)日: 2018-10-25
- 发明人: Lanmin NIE , Jihua ZHAO
- 申请人: TIANJIN SUNKE DIGITAL CONTROL TECHNOLOGY CO.,LTD
- 专利权人: TIANJIN SUNKE DIGITAL CONTROL TECHNOLOGY CO.,
- 当前专利权人: TIANJIN SUNKE DIGITAL CONTROL TECHNOLOGY CO.,
- 优先权: CN201710259885.0 20170420
- 主分类号: B23K11/24
- IPC分类号: B23K11/24 ; B23K11/11 ; B23K11/18 ; B23K11/30
摘要:
The present invention relates to a direct-contact type alternating current (AC) trapezoidal wave aluminum resistance welding process method. AC trapezoidal wave inverter controller capable of controlling a positive and negative half-wave current rising rate, and an AC transformer (no rectifier or silicon-controlled rectifier on a secondary coil of the transformer) with an output voltage of 10-30V, a peak current of 32-70 kiloampere and a frequency of 25-80 Hz are included. The inverter controller and the AC transformer are connected by means of a conductor, a welding electrode, a pressurization mechanism and a cooling system to form resistance welding equipment to enable the equipment to output positive and negative alternating trapezoidal wave current on two sides of the electrode when a workpiece is pressurized and welded and to perform welding according to a specified duty ratio, welding current, frequencies, welding cycle number and welding pressure. Practice proves that the method has the advantages that 50-150 welding spots can be welded while grinding the electrode once each time, service life of the electrode is prolonged by 2-5 times, production efficiency and welding quality are greatly improved, and production cost is reduced, thereby realizing a qualitative leap in aluminum and aluminum alloy resistance welding processes.
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