Invention Grant
- Patent Title: Compensating laser alignment for irregularities in an additive manufacturing machine powderbed
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Application No.: US16289076Application Date: 2019-02-28
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Publication No.: US11679551B2Publication Date: 2023-06-20
- Inventor: Brian Scott McCarthy , Dean Andrew Snelling, Jr. , Thomas Adcock , Donnell Crear , Michael Evans Graham
- Applicant: General Electric Company
- Applicant Address: US NY Schenectady
- Assignee: General Electric Company
- Current Assignee: General Electric Company
- Current Assignee Address: US NY Schenectady
- Agency: Dority & Manning, P.A.
- Main IPC: B33Y50/02
- IPC: B33Y50/02 ; B29C64/153 ; B29C64/393 ; B29C64/268 ; B22F10/20 ; B22F12/90 ; B22F10/31 ; B33Y10/00 ; B33Y30/00 ; B22F12/45 ; B22F12/49 ; B22F12/60

Abstract:
A system for additive manufacturing machine energy beam alignment error compensation includes, a calibration table having x-y planar offsets to correct laser alignment errors representing energy beam positional offsets between beam-steering commanded energy beam locations and fiducial marks generated on a burn-paper, a recoater mechanism that distributes successive layers of powder, one or more sensors monitoring the powderbed surface proximal to the beam scan unit, and a processor unit configured to perform a method. The method including collecting sensor data representing height variations across at least a portion of the powderbed surface, deriving dimensional data from the collected data, analyzing the dimensional data to determine a distribution of differences between the powderbed surface and a reference plane containing the burn-paper when the fiducial marks were generated, and calculating z-axis calibration offset points for inclusion in the calibration table x-y planar offsets. A method and a non-transitory medium are also disclosed.
Public/Granted literature
- US20200276764A1 COMPENSATING LASER ALIGNMENT FOR IRREGULARITIES IN AN ADDITIVE MANUFACTURING MACHINE POWDERBED Public/Granted day:2020-09-03
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