- 专利标题: Systems and methods to recover value-added materials from gypsum
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申请号: US17321437申请日: 2021-05-15
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公开(公告)号: US11479472B2公开(公告)日: 2022-10-25
- 发明人: Lucien M. Papouchado , Barry E. Sheetz , Leonard Passmore , Joseph D. Preston
- 申请人: Elixsys, inc.
- 申请人地址: US WA Bainbridge Island
- 专利权人: Elixsys, inc.
- 当前专利权人: Elixsys, inc.
- 当前专利权人地址: US WA Bainbridge Island
- 代理机构: Polsinelli PC
- 主分类号: B01D9/00
- IPC分类号: B01D9/00 ; B01D21/26 ; B01D36/02 ; B01D36/04 ; C01C1/244 ; C01F11/18
摘要:
Disclosed herein are systems and methods from processing flue gas desulfurization (FGD) gypsum feedstock and ash feedstocks, either separately or together. FGD gypsum conversion comprises reacting FGD gypsum (calcium sulfate) feedstock or phosphogypsum, in either batch or continuous mode, with ammonium carbonate reagent to produce commercial products comprising ammonium sulfate and calcium carbonate. A process to separate the impurities and convert the calcium carbonate to a pure precipitated calcium carbonate is disclosed. These impurities include a concentrate of valuable Rare Earth Elements, and radioactive thorium and uranium. A process to convert calcium sulfite to calcium sulfate using oxygen and a catalyst is also disclosed. Ash conversion comprises a leach process followed by a sequential precipitation process to selectively precipitate products at predetermined pHs resulting in metal hydroxides which may be converted to oxides or carbonates. The processes may be controlled by use of one or more processors.
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