Invention Grant
- Patent Title: Gypsum board from gypsum having high level of chloride salt and a starch layer and methods associated therewith
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Application No.: US16401719Application Date: 2019-05-02
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Publication No.: US11186067B2Publication Date: 2021-11-30
- Inventor: Qinghua Li , Runhai Lu , Charles W. Cochran , Mark Hemphill
- Applicant: UNITED STATES GYPSUM COMPANY
- Applicant Address: US IL Chicago
- Assignee: UNITED STATES GYPSUM COMPANY
- Current Assignee: UNITED STATES GYPSUM COMPANY
- Current Assignee Address: US IL Chicago
- Agency: Vorys, Sater, Seymour and Pease LLP
- Agent Pradip Sahu; Philip T. Petti
- Main IPC: B32B13/08
- IPC: B32B13/08 ; B32B29/06 ; B32B29/00 ; B32B3/26 ; C04B28/14 ; C04B111/00

Abstract:
Gypsum boards formed from synthetic gypsum and other gypsum sources having high chloride salt concentrations. Gypsum boards may include a board core including set gypsum. A total concentration of the chloride anion in the board core ranges from about 500 ppm to about 3000 ppm, typically about 1000 ppm to about 3000 ppm, based on weight of the calcium sulfate hemihydrate. An inner surface of a front paper cover sheet contacts a first face of the board core. An inner surface of a back paper cover sheet contacts a second face of the board core. A starch layer coats the inner surface of at least one of the front and back cover sheet. Methods of making the gypsum board, and a wall system for employing the gypsum boards, are also provided.
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